Surface Roughness Table - Shows the roughness average for different manufacturing processes in micrometers and microinches. The values are shown with a typical range and a less frequent range for each manufacturing process.

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RA is the arithmetic average deviation of the surface valleys and peaks and is often used to specify the roughness of a machined surface.  RMS is the root mean square average of the profile height deviations from the mean line of the surface and is mostly used for optical surfaces.

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Roughness is typically measured in "RMS" microinches and is often only measured by manual comparison against a "surface roughness comparator", a sample of known surface roughnesses.

Although roughness is often undesirable, it is difficult and expensive to control in manufacturing. Decreasing the roughness of a surface will usually increase exponentially its manufacturing costs. This often results in a trade-off between the manufacturing cost of a component and its performance in application.

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Millimeters to inches conversion table ; 3 mm, 0.1181 ″, 1/8 ″ ; 4 mm, 0.1575 ″, 5/32 ″ ; 5 mm, 0.1969 ″, 13/64 ″ ; 6 mm, 0.2362 ″, 15/64 ″.

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Roughness is typically measured in "RMS" microinches and is often only measured by manual comparison against a "surface roughness comparator", a sample of known surface roughnesses.

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Surface roughness, often shortened to roughness, is a measure of the texture of a surface. It is quantified by the vertical deviations of a real surface from its ideal form. If these deviations are large, the surface is rough; if they are small the surface is smooth. Roughness is typically considered to be the high frequency, short wavelength component of a measured surface .

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Roughness plays an important role in determining how a real object will interact with its environment. Rough surfaces usually wear more quickly and have higher friction coefficients than smooth surfaces. Roughness is often a good predictor of the performance of a mechanical component, since irregularities in the surface may form nucleation sites for cracks or corrosion. On the other hand, roughness may promote adhesion.

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