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As there is no industry-standard software application or programming language for CMMs and other measurement and inspection equipment, it is beneficial to have an overview of the main options that are available. For quality engineers and metrology technicians, understanding the various metrology and inspection software languages can help in making procurement decisions, as well as giving you a better overview of the market.

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Mitutoyo is the leading Japanese manufacturer of metrology and measuring equipment. It offers a suite of software applications, including MCOSMOS. It is a modular system that can be tailored to requirements with highlights that include:

Offline programming available to create measurement routines in advance of parts using 3D CAD models. Built in “collision detection” allows programmer to test measurement routine for potential collisions.

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ZONE3 is a metrology programming language from UK-based OGP, the metrology manufacturing arm of the Carfulan Group. It is part of a range of software applications designed to work with and optimise OGP’s metrology equipment. ZONE3 has been developed for use with the SmartScope range of multi-sensor metrology systems from OGP. The main highlights of ZONE3 include:

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At Verus Metrology, we have experience and detailed knowledge of all the software languages highlighted in this blog. We also have equipment in our metrology labs from all the software vendors.

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Edmund Optics, established in 1942, is a globally recognized leader in providing optics, imaging, and photonics solutions. Headquartered in Barrington, New Jersey, USA, the company operates manufacturing facilities across the United States, Asia, and Europe, ensuring efficient production and timely delivery of its products worldwide. Edmund Optics offers a vast array of optical components and systems, including lenses, filters, mirrors, prisms, fiber optics, and imaging systems, among others. With a commitment to innovation and quality, the company leverages advanced manufacturing processes and state-of-the-art technology to produce high-precision optical products that meet the demanding requirements of various industries.

“I find MCOSMOS is particularly useful when you have very big fixtures i.e. fixtures with more than 8 stations. It handles a lot of data well with the ability to store lots of different coordinate systems easily.

This means we can provide the expert support that you need, from deciding on the right solution for your requirements to programming a CMM for the inspection of a new device to troubleshooting problems. Get in touch with us today to discuss your requirements.

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For multi station fixture, program can be created in the first station and “Pattern” into all stations. Reduces the required program time and ensures no differences in the measurement method across all the stations.

“Calypso software is fantastic for creating tactile measurement routines, it allows you to fully control every step and ensure each measurement is precise and accurate. Plenty of features like Curve are available to make complicated dimensions much more straightforward.

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That said, there is still a learning curve and, more often than not, there is a need for expert support and advice. This particularly applies if you need to inspect and measure a complex medical device with small and/or intricate components.

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British metrology equipment manufacturer Renishaw offers a suite of software applications that work with the equipment in its range. Its coordinate-measuring machines use MODUS. The main highlights of Renishaw MODUS include:

You can also get a deeper understanding of the capabilities of various metrology and inspection software languages to help you plan and implement process improvement strategies and initiatives.

Below, we have summarised the leading metrology and inspection software languages currently on the market, with a specific focus on the medical device industry. Those software languages are:

Zeiss Calypso is part of the suite of software applications offered by the German manufacturer of metrology and inspection equipment Zeiss. Calypso is compatible with Zeiss metrology and inspection equipment, including its CMMs and sensors. The main highlights of Zeiss Calypso include:

Hexagon is a global leader in metrology and inspection solutions. It claims to be the largest developer of software in the metrology industry, and it offers a suite of applications that cover everything from measurement and data analysis to reporting and data management. PC-DMIS is Hexagon’s flagship product. It is a software solution that works with both Hexagon inspection equipment and equipment from other manufacturers through software upgrades or CMM retrofits. The main highlights of PC-DMIS by Hexagon include:

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It is particularly well suited to ‘looping’ making it very easy to go from a program for 1 station to a multi station program.

The main metrology and inspection software languages all have modern features and powerful algorithms that automate critical parts of the programming process. They are also designed to be as easy to use as possible.