Shielded cables

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The fifth and last parts of an electrical cable that we want to analyse is the sheathing, which is designed with different materials that dictate the application characteristics..

Wire and cable

There are two sizing criteria for copper conductors: the North American criterion and the European criterion. In the North American sizing (AWG), conductors are defined by specifying a number of wires and a diameter of each wire. In the European sizing (mm2), conductors are defined by specifying the maximum conductor resistance (Ω/km). You can consult the conversion table between both criteria in this post. Solid or flexible conductors are defined by specifying the minimum number of wires or the maximum diameter of the wires that make up the conductor. In addition, the actual geometric cross-sections are somewhat smaller than those indicated as nominal.

Electric motors, switches, and cables used for energy transmission cause electromagnetic interference (EMI), which can negatively influence data cables, sensors, and similar equipment.

Types ofelectricalwire

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In some cases the cables may have metal protections. Electrical metal shields (screens) are applied to isolate the signals that pass through the interior of the cable from possible external interference. Mechanical protections (armours) protect the cable from possible external aggressions..

The merger is also fueled by a shared entrepreneurial spirit, which is vital for innovation. Dedrone’s CEO Aaditya Devarakonda emphasized the importance of this aspect, noting that it allows Dedrone to maintain its developmental pace while benefiting from an increase in resources and opportunities. This synergy is expected to foster more rapid advancements in Drone Technology.

The higher the maximum operating temperature of an insulation, the more current the conductor can carry. And the more current, the more power it will have. This is the main advantage of thermosetting insulation over thermoplastics.

In a significant move within the public safety technology industry, Axon, known for its extensive work in law enforcement technology, has announced a definitive agreement to acquire Dedrone, a leader in airspace security. This merger promises to enhance public safety by integrating advanced drone technologies that differentiate between threatening and beneficial drones. Axon’s acquisition of Dedrone is set to close in the second half of 2024, marking a pivotal step towards expanding their capabilities in drone-based security and response.

There are a wide variety of options among electrical conductors and depending on the type, as parts of an electrical cable, determines the characteristics and the application that can be given to the product.

Ribbon cable

The acquisition of Dedrone by Axon represents a significant stride towards a future where drone technology plays a central role in enhancing public safety and national security. With both companies leveraging their strengths and resources, the potential for innovative solutions in airspace security looks promising. As they move towards finalizing the transaction, the focus remains on creating a safer environment for communities worldwide, underscoring the importance of strategic collaborations in advancing public safety technologies.

Individual cores or all cores in the cable can be wrapped with laminated aluminium plastic foil. The plastic foil screening protects your cables and wires, especially at higher frequencies.

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Thermosetting insulation is chemically transformed during extrusion, resulting in a more stable compound in the face of increased temperature. This is why they allow for higher operating temperatures.

Among the parts of an electrical cable, there are four different layers. The conductor, which channels the electrical flow, and an insulation containing this electrical flow in the conductor. In addition, parts of an electrical cable can incorporate other auxiliary elements that guarantee their longevity.

If you want to know which type of cable is suitable for your project or if you have any questions regarding the parts of an electrical cable, please contact our sales team.

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In almost all cases, an outer sheath is located between the parts of an electric cable to protect it. They are usually made of polymeric material and must be chosen in accordance with the nature of the insulation material.

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Rubber cables are electrical cables that are sheathed with a rubber or elastomer layer. This rubber coating provides flexibility, durability and resistance to harsh environmental conditions such as high temperatures, chemicals and abrasions.

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Offer a lower energy conductivity (40% less). They are made up of one or more small wires which, when joined together, make up the aluminium conductor. Although we have highlighted the lower conductivity of aluminium, a positive aspect compared to copper is its weight, 70% less.

It consists of one or more insulated conductors that are covered by a common conductive layer. This coating acts as a Faraday cage, preventing the coupling of noise or other interference between the environment and the conductor in a bidirectional manner.

Steel wire

Copper wire wrapping is often used to move cables in robotics, where the screening must withstand torsion. As the copper wires in a wrapping are all positioned parallel to each other, there is no problem with the cable torsion. However, the protection against electromagnetic interference from wrapped cables is often worse as the shield wires do not overlap.

A common method of screening cables is braided copper between the cores and the sheaths. With a degree of coverage of around 80%, the copper braiding forms an effective barrier against electromagnetic fields.

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Power Cable

These parts of an electrical cable again offer different options that define the resulting cable model.. There are different screening types for power and control cables

Rick Smith, Axon’s Founder and CEO, stated, “By combining Axon’s 30-year legacy of innovation with Dedrone’s cutting-edge airspace security solutions, we aim to revolutionize public safety once again.” He highlighted the merger’s focus on enabling beneficial drones and neutralizing harmful ones. Aaditya Devarakonda of Dedrone also remarked on the potential of this partnership to enhance safety and security on a global scale, particularly in areas critical to national security such as government buildings, utilities, and airports.

These parts of an electrical cable are the ones that allow a classification of the cable and dictate its main characteristics, thus allowing a more accurate selection of the ideal cable for each project.

Polyolefin cables are designed with a halogen-free, flame-retardant polyolefin thermoplastic insulation compound with low smoke and toxic gas content. They are used, for example, in public areas such as supermarkets, universities, airports, offices, etc. In addition to being halogen-free, the cables used must be flame-retardant and self-extinguishing, must not contribute to the spread of fire, and must not emit fumes or corrosive gases in the event of fire.

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These are pairs of cables intertwined to cancel out electrical interference from external sources and crosstalk from adjacent cables. Their characteristics also allow for more reliable data transfer.

Axon brings substantial resources to the table, which are crucial for meeting the growing demand for counterdrone technology. With sectors like public safety and national security clamoring for advanced solutions, Axon’s backing ensures that Dedrone’s technologies can be scaled and integrated into more diverse environments. This support is essential for expanding the reach and effectiveness of drone technologies in safeguarding communities.

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The first of the parts of an electrical cable that we highlight is the conductor. This is where the electrical current is actually transmitted, and copper is generally the most commonly used material.

Earth wire

Coaxial cable

Screened cables reduce and insulate the transfer of data or power from ‘electrical noise’ or ambient electromagnetic interference (EMI) found in industrial, engineering, or manufacturing environments where a high degree of electrical power is present.

This is the most common material in conductors, as it optimises the transport of electricity to the maximum and allows it to flow in the most optimal way. It is used in all types of installations, from residential installations to the industrial sector, or from electrical equipment to household appliances.

Insulation is the second of the parts of an electrical cable that we would like to highlight. In this case, it is the layer of polymer, plastic or elastomer that surrounds the conductor and insulates it from external contacts.

Both Axon and Dedrone share a mission to protect more lives across various environments. This merger allows them to combine their expertise to better manage the evolving threats posed by malicious drones while promoting the use of beneficial drones in public safety operations. The goal is to develop a sophisticated drone solution that not only neutralizes threats but also supports drones as First Responders in critical situations.

PVC cables are very common, are made of polyvinichloride and are applied in machine tools, assembly lines, conveyor systems, production lines and in plant construction, devices and equipment for communication technology, household appliances, generator, transformer and machine construction, switchgear and control construction, electrical and data processing, in cleaning devices, the automotive industry, automation technology, press and mould construction, printing and paper machine construction, surface technology, steel production industry, beverage bottling plants, chemical industry, lamp and lighting technology, etc.

In some cases, aluminium conductors are also used, despite the fact that this metal is 60% worse conductor than copper (at the same cross-section it has more losses due to the Joule heating). In practice, aluminium is used almost exclusively for power transmission cables in electrical distribution networks (electricity companies).

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There are thermoplastic and thermosetting insulations. The first one are those in which the material applied does not undergo chemical transformations. PVC, the most common thermoplastic insulation, has a maximum service temperature of 70 °C.

(PUR) cables are polyurethane cables. This material shows a mechanical behaviour similar to rubber at certain temperatures. They are halogen-free, fire resistant and offer increased mechanical and chemical resistance, making these cables suitable for harsh environments.