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The Lay is the direction of the predominant surface pattern and is usually determined by the production method used to process the surface. Here are some typical Lay patterns:
In the United States, surface finish is usually specified using the ASME Y14.36M standard. The rest of the world commonly uses International Organization for Standardization (ISO) 1302.
For those interested in imaging nightscapes, constellations, or large swaths of sky, camera lenses are the way to go. Telephotos are a great way to start in deep-sky imaging if you already have the gear or acquire it for day and night imaging. Telescopes are essential if you need specialized gear between the camera and lens, opt for extreme focal lengths, or desire APO performance without paying premium camera lens prices.
OBJECTIVE LENS meaning: a lens or system of lenses in a microscope, telescope, etc., that forms an image of an object.
Another important consideration is friction. Reducing surface roughness typically reduces friction, which can be critical to reducing wear and increasing the efficiency of sliding parts.
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When combining monochrome images made through color filters, each filtered image set is assigned a color channel. The channels are adjusted individually and color balanced on combination to form the final image. The results can be spectacular. The top image here of the Rosette Nebula was taken with a color astro-camera. Below that is a rendition of the same object taken through narrowband “Hubble Palette / SHO” filters using a monochrome astro-camera. Because this filter set isolates various layers in the nebula, the final image can be manipulated to convey a sense of dimensionality to the image not found in the color camera image.
This is a very ROUGH estimate and not an exact conversion!Avg Max height of the profileRz ISO Roughness HeightRPM Average max profile peak heightRMSRMS = SQRT( (M1^2 + M2^2 + M3^2 + M4^2) / 4 )Root Mean Square
Surface roughness is a measure of finely spaced surface irregularities. Surface roughness is usually what machinists refer to when talking about “surface finish.” When talking about all three characteristics, they may use the term “Surface Texture” more properly.
Focal length
Ra is by far the most commonly used Surface Finish parameter. One reason it is so common is that it is fairly easy to take the absolute value of a signal and integrate the signal using analogue electronics, so Ra could be measured by instruments that contain no digital circuits.
If you’re 3D Profiling, each pass of the ballnosed cutter leaves a “scallop” in the surface of the material. Our G-Wizard Calculator software has a special Mini-Calc that will help you adjust for a scallop height that delivers the required surface finish:
Backfocus for AccessoriesIn order to handle the wide range of accessories available to AP imagers as their imaging needs grow, an imaging system needs a good amount of backfocus. This is where filter wheels, off-axis guiders, thread size converters, and spacers go. In general, daylight camera systems are just not designed with AP backfocus needs in mind.
The catalyst for this blog was a forum query about purchasing a super-telephoto lens versus a telescope for deep-sky astrophotography (AP). A quick google of “Telescope vs. Telephoto Lens” leads to 8,450,000 results that include variations of the question (Telescope vs Camera Lens, Telescopes Vs. Telephoto Lenses, Refractor telescope vs typical long telephoto, etc.). So, this question is more common than we thought! This blog is written for those new to the hobby to help you understand the differences between using a telescope for astrophotography versus various camera lenses. It does not go deeply into technique or hardware/software details, as you can find this information from many sources on the Internet. For this blog, super-telephoto will mean any camera lens with a focal length of 400mm or more.
The goal of the designer is to specify surface finishes that are as coarse as possible but will still function within the part’s desired operating parameters. The goal of the machinist is to achieve surface finishes on parts that are as good as those required by the designer but not better as that results in the cheapest-to-manufacture parts. It’s important for the designer and manufacturer to agree on exactly which parameters (Ra, Rz, etc.) are to be used for inspecting and accepting parts. While there are commonly accepted conversions between these, actually using the same parameters for the inspection that the designer used with the design always yields the best results.
Telephotolens
Quality telescopes can be used for imaging without stopping down. They are simply designed for the difficulty of imaging a bright point source against a black sky background. For example, the image here of the Porpoise Nebula was taken with our Tele Vue-NP127is scope at full aperture, f/5.2 through narrowband filters.
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– Profiling Techniques: Here, a high-resolution probe is used to measure the surface. Think of a sensitivity more in line with a phonograph needle than a typical CNC Probe.
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It’s a quick jump into astrophotography if you already possess any camera lens and compatible camera body. To avoid star trails or “jittery” stars, you need a star-tracking mount head and tripod that will be stable. The stability necessary will be dependent on the focal length of the lens and overall weight of your system. The shorter the lens focal length, the more forgiving of vibration and tracking error. For example, a 135mm telephoto, on a full-frame camera, yields about an 18° field-of-view along the diagonal. This is great for imaging sections of the Milky Way and nebular regions like the North American and Pelican combo. A 400mm super-telephoto yields about a 6° field-of-view along the diagonal and will frame both the Great Nebula and Running Man in the “sword” of Orion and thus would require a sturdier mount.
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The equivalent automation with super-telephoto lenses is only partially possible — depending on the lens brand and what kind of camera you are using. Guiding is possible with a guide scope and a quality mount. The popular ZWO brand makes adapters for use with Canon and Nikon lenses to work with their automated filter wheels, and Astromechanics makes a Canon Lens Controller for Canon lenses. There is not much available for other brands of lenses.
The required surface finishes are very much determined by the function and use of the component. Ship’s propellors start out with fairly high surface finish standards, but in actual use, they erode pretty quickly. Optical and especially components used with X-rays have some of the finest surface finish requirements achievable.
Commonly used visible light filters are Light Pollution (LP); Red, Green, & Blue set (RGB); the narrowband (specific to an ionized atom in a nebula) Hydrogen-alpha (Hα); and various narrowband groups such as the Sulfur II, Hydrogen-alpha, and Oxygen III (SHO) “Hubble Palette” set. Of these, only the LP filter works well with color cameras. All the others are meant to work with monochrome astro-cameras.
Unlike camera lenses, refractors are generally designed with plenty of backfocus to accommodate visual accessories such as star-diagonals. This also permits the use of specially designed imaging accessories to handle the AP needs of the intermediate and advanced astrophotographer. For some examples, we highlight the features of Tele Vue telescopes and accessories available for imaging. Most of our scopes would be considered super-telephoto lenses due to their focal length (480mm to 660mm).
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Imaging with Powermates is easy: small, light weight cameras with 1¼” or 2″ barrel adapters can slip into the visual top. For more solidity, the visual tops can unscrew to accept a specific Tele Vue Powermate T-Ring Adapter for use with standard camera T-rings. Read more on our Powermate page (mobile site).
And, we even have Ethos eyepieces with 110° fields so you can experience the star fields the astronauts saw in the Apollo Lunar Module Simulator optics I designed for training them to land on the Moon in 1969.
Tele Vue doublet scopes are all apochromatic (APO) — free from color aberrations — though not all doublets on the market are APO.
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As the name implies, our Imaging System telescopes (Tele Vue-NP127is and NP101is) are designed both optically and mechanically for advanced imaging use without any sacrifice to their visual use. The fast focal ratio, four-element designs yield flat-field images free from color fringes found in even slower, simpler scopes. The Imaging System scopes have built-in adjustments to make sure the image falls squarely on the sensor and the 10:1 dual-speed focuser allows fine-focus to be achieved. The various adapters (mobile site) available for this system are designed to work with interchangeable lens DSLR camera bodies as well as dedicated astro-cameras. Reducers and wide-field correctors are also available. These scopes were designed to work with third party motor-driven autofocus accessories and with enough backfocus to work with filter wheels and off-axis guiders.
In general, adjust feeds and speeds for a lower chipload at the same rpms for a better finish. Take a finish pass that’s relatively light as well. Make sure as you’re doing this to avoid rubbing, which is very hard on tool life.
Surface Finishes vary tremendously by the manufacturing process used to achieve them. A flame-cut plate edge has a radically different surface finish than a ground surface, for example. Choosing a process that’s capable of achieving the desired surface finish is the first step in figuring out how to manufacture a part that requires a particular finish. Sometimes, more than one process must be overlaid to achieve the desired result cost-effectively.
Rz is often preferred to Ra in Europe, particularly Germany. Instead of measuring from the centerline like Ra, Rz measures the average of the 5 largest peak-to-valley differences within five sampling lengths. While Ra is relatively insensitive to a few extremes, Rz is quite sensitive since it is the extremes it is designed to measure.
Surface Finish is a measure of the overall texture of a surface that is characterized by the lay, surface roughness, and waviness of the surface. Surface Finish, when it is intended to include all three characteristics, is often called Surface Texture to avoid confusion, since machinists often refer to Surface Roughness as Surface Finish. Another term, analogous to Surface Texture, is Surface Topology.
Opticallens
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Surface Roughness speaks to fine detail imperfections, but there may also be much coarser irregularities. For example, a surface may be warped or deflected from the ideal.
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For longer focal length scopes, our Tele Vue Model RFL-4087 is a 0.8x Reducer/Flattener (mobile site) that works with doublet scopes from 800- to 1,000-mm. It has the Imaging System thread but can be converted for use with any 2″ focuser by using the Tele Vue RAD-1074 Reducer Body Adapter for 2″ focusers. On the camera side, Imaging System adapters and spacers are used.
Our G-Wizard Calculator software has a handy “Tortoise-Hare” slider that makes it easy to dial in proper feeds and speeds for a finishing pass:
Over the years, we’ve seen conversational topics in online amateur circles that repeatedly crop up concerning the definition of apochromatic refractor, triplet vs. doublet design, and how glass designation might define performance. We expect these questions to continue to appear as new amateurs discover the hobby. So bookmark the following blog post link for reference because here you’ll find notes on Tele Vue’s philosophy and build practices concerning our telescope line of 100% APO refractors: Tele Vue APO Design and Build “Secrets”.
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This is because the light receptors on the monochrome camera sensor can detect light passing through all these filters. On the other hand, a dedicated color camera has separate light receptors for red, green, and blue light that will reject the light of other colors. So a color or narrowband filter will greatly reduce the amount of light recorded on a color camera’s image sensor. See the Bayer Pattern Filtration illustration in this section.
If you post an observation or photograph on social media, made with Tele Vue gear, include #televue followed by the gear used *(#Powermate, #Paracorr, #NP101is, #Ethos, etc.) in your post and we'll like it.
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As founder of Tele Vue Optics, I’ve been working on perfecting the Nagler-Petzval telescope for visual and imaging use since I filed for a patent 41-years ago. The NP101is is an f/5.4, 4-element, 540mm camera lens with a flat field for terrestrial and astronomical imaging and viewing. Reviewers and customers agree (see our website or mobile site) that from low power viewing of an almost 5° field, and high power in the 200x range, there is no color fringing or other optical aberrations that limit the sharpness.
Widelens
I use the TeleVue NP127is scope with QHYCCD QHY600M camera and this configuration works perfectly. I have a huge field a bit over 3×2 degrees and also fantastic resolution 1.17 arcsec/pixel. This configuration allow to take image of big nebula’s such as Rosette Nebula on one shot with a lot of details.
AmplifiersIf more magnification is needed, some lens brands have teleconverters / extenders that increase the focal length of their lens — usually limited to 1.4x and 2x the focal length. The best of these are dedicated converters that are optically matched for a specific model lens.
Need to increase focal length for imaging small objects like planets or lunar features? That’s where the imaging-ready Powermates™ come in. Powermate™ photo / visual amplifiers increase the focal length of any type of scope with reduced aberrations, greater magnification potential, and compact size compared to typical Barlow lenses. Also, Powermates™ can be stacked with no adverse impact. Powermates™ are available in different barrel sizes and powers to meet your mission needs: 1¼” (2.5x & 5x) and 2″ (2x & 4x) formats.
As new AP imagers become intermediate AP imagers they realize the need for control software to automate focusing, image acquisition, filter changes, and image tracking tasks when using longer focal length lenses. With telescopes, this is accomplished by having a computer-controlled focus motor, a guiding camera with off-axis guider or guide scope, a computer-controlled filter wheel, and software to carry out the automated asks. The control software understands the point-source characteristics of a star and can make adjustments to focus using the focus motor while simultaneously using the guiding camera to shift the position of the telescope mount.
Did you observe, sketch, or image with Tele Vue gear? We’ll like your social media post on that if you tag it #televue and the gear used. Example:
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Each of the major interchangeable-lens camera-body makers has its own proprietary camera mount for its lenses. Manufacturers aren’t interested in making adapters to attach lenses to equipment they don’t make. So, if you go the super-telephoto lens route for AP, you’ll want to review what third-party accessories are available to expand your system in the future. Due to the popularity of Canon lenses, there are third-party filter holders, filter wheel adapters, computer control adapters, and software control available for their lenses and camera bodies. There are also many accessories for Nikon lenses. For other brands, there are fewer options available. However, if you find you enjoy camera lens AP in its simplest form, you won’t have to worry about unavailable accessories.
Fisheyelens
Consumer quality super-telephoto lenses can be had at reasonable prices and with a wide range of specifications, but according to The Deep-Sky Imaging Primer (3rd Edition) by Charles Bracken, “Daylight photography is far more forgiving of optical defects, and most lenses are designed with this in mind. Chromatic aberrations, field distortion, and astigmatism that would never be apparent under normal photographic circumstances are all too easily revealed by the flat fields and pinpoint stars of the night sky.” So in order to get the sharpest image with less color fringing, the usual advice is to close a consumer lens down a few f-stops. This has the adverse effect of increasing the exposure time or the number of exposures considerably.
Great introduction for those starting out and considering their first telescope. Thank you. I have ordered an NP101is and looking forward to trying it out after having used several canon lenses and learning the basics
Higher-quality super-telephotos are available. Canon’s line of professional “L” series lenses feature fast focal ratios and low-dispersion glass like an APO telescope. Likewise, Nikon has an equivalent in the Nikkor “ED” series of extra-low dispersion glass lenses. These lenses can shoot with the aperture wide open and deliver great image quality. However, it all comes at a price. The Canon 800mm f/5.6L and NIKKOR 800mm f/5.6E FL ED — having focal lengths and focal ratios similar to quality refractors — can both set you back $13,000. For that amount of money, you could buy a high-quality scope, mount, and astro-camera — shop around and see for yourself!
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M1, M2, … Mn are measure valuesAverage Roughness in micro-meters or micro-inches. Ra is the arithmetic mean deviation of the profileRc Mean height of profile irregularitiesRku Kurtosis of the profileRmax Maximum roughness depthRmr Material Ration of the profileRpRp = MAX( M1, M2, M3, … )Max profile peak heightRqRq = RMSRoot mean square deviation of the profileRsk Skewness of the profileRt Max height of the profileRvRv = MIN( M1, M2, M3, … )Max Profile Valley DepthRy Max height of the profileRzRz = Ra x 7.2
Do you want your Tele Vue images re-posted on Tele Vue Optics’ Social Media accounts? Use this hashtag for consideration:
There are many factors that affect surface finish, with the biggest being the manufacturing process (see table above). For machining processes, such as milling, turning, and grinding, factors such as cutting tool selection, machine tool condition, toolpath parameters, feeds, speeds, tool deflection, cut width (stepover), cut depth, coolant, and vibration are just a few of the many.
How do product designers decide what surface finishes to require, and how should CNC machinists think about surface finishes?
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Enter the maximum scallop height and G-Wizard will tell you the resulting RA and RMS surface finish as well as calculate the stepover. BTW, if you want to know how to pick optimal stepovers and tool diameters for 3D Profiling, we’ve got an article on that too!
Turning is very similar to 3D profiling in that the stepover, in this case determined by the feedrate while turning, results in scallops that match the shape of the turning insert. We use this to good effect when turning threads, but if we want a smooth shaft, we’ll have a surface finish requirement that must be met. That will determine feedrate and insert nose radius we can use for the job. G-Wizard has a nice calculator for that too:
Engineering prints call out a great many things in their attempt to make sure the part that gets made matches the designer’s intent. Aside from dimensions and tolerances, another important callout is Surface Finish.
There are a number of different characteristics we might measure with respect to Surface Finish. Two of the most important are the height of the roughness peaks and their separation, often referred to as “Ra” and “D”:
– Area Techniques: With an area technique, a finite area is measured and this provides a statistical average of the peaks and valleys. Examples of area techniques include optical scattering, ultrasonic scattering, and capacitance probes. Area techniques are easier to automate and faster to execute, but profiling techniques are often more accurate.
Rmax is particularly sensitive to anomalies such as scratches and burrs that may not be obvious from measures such as Ra that rely on averages.
Camera BodyAs we mentioned at the top, lens mounts are not interchangeable between brands, so constraints are placed on what camera bodies super-telephotos can be paired with. While all decent, daylight photography camera bodies can record the night sky, given enough exposure, Canon and Nikon have adapted some of their daylight cameras for imaging the hydrogen-alpha wavelength of light found in a lot of nebula photography. Additionally, depending on the lens model, there are third-party adapters that connect camera lenses to dedicated astro-cameras. Dedicated astro-cameras are sensitive to more wavelengths of light and offer higher resolution than daylight color cameras.
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This gives monochrome cameras an advantage in shorter exposure time and greater resolution potential. The resolution advantage comes about because a single color pixel is typically formed by combining light gathered from a red, two green, and a blue photosensor on the chip. In a monochrome camera, each pixel records just as they are without the need for combination, though there can be other benefits to “binning” pixels together.
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Primelens
FiltersFor imagers with imperfect skies, light pollution filters that thread onto the front objective of a camera lens or clip into the interchangeable-lens camera body are available. These will remove the airglow of light pollution from the image for a darker sky background. ZWO makes filter drawers that connect between their line of astro-cameras and Canon or Nikon lenses. It’s a very simple way of connecting camera lenses to an astro-camera and gaining the ability to use AP filters.
Ra, while common, is not sufficient to completely characterize the roughness of a surface. Depending on the application, surfaces with the same Ra can perform quite differently. Here are 4 surfaces with the same Ra and quite different shapes:
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One approach to Surface Finish is to use abrasives or sand the surface. This chart converts from abrasive grit to Surface Finish Ra values:
Any doublet objective scope with a focal length from 400- to 600-mm is easily adapted for imaging with the addition of the Tele Vue TRF-2008 0.8x Reducer/Flattener (mobile site). For example, our Tele Vue-85 APO becomes a 480mm f/5.6 super-telephoto lens and Tele Vue-76 APO converts to a 380mm f/5.0 telephoto for flat field, fast photography. This fully multi-coated, 3-element unit, with 48mm filter thread inserts directly into 2″ focusers, accepts standard T-rings for interchangeable lens camera bodies or astro-cameras with the correct spacers (55mm from back flange of TRF-2008 to camera sensor ) and T-ring adapter.
– Microscopy Techniques: These techniques are usually more qualitative because they rely on measurement of contrast to provide information about peaks and valleys.
So, if you want a lifetime quality instrument for almost any visual or imaging purpose, from birding to wide-field deep-sky, lunar, solar, or planetary astronomy, you have it all in one scope. Check it out on our website (mobile site).
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There are a variety of considerations, and they may even vary for different stages in the manufacture of a particular part. For example, we may have a surface finish requirement on a casting that ensures the finish (think of it as the deviations of the surface of the casting from an ideal) is good enough that the allowance made for extra material that will be machined off in a future step is sufficient. If the casting is too imperfect, the trough of imperfection may be below the expected machined surface of that future step.
Intermediate imagers will want to explore filters used in AP. Unless you can connect your super-telephoto lens to a dedicated monochrome astro-camera, you will be limited to the basic filter types and processing techniques practiced in AP.
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Ra is also known as Arithmetic Average (AA) or Center Line Average (CLA). It is the average roughness in the area between the roughness profile and its mean line. Graphically, Ra is the area between the roughness profile and its centerline divided by the evaluation length. The evaluation length is normally five sample lengths where each sample length is equal to one cutoff length.
You can spend all your AP hobby time exploring the universe with camera lenses instead of telescopes if you wish. For example, ultra-wide-angle to normal lenses (about 14mm to 50mm) are the gateway to taking striking, starry night-landscapes and documenting meteor showers. Photographer Akira Fujii made his mark photographing constellations with camera lenses. His images are regularly featured in Sky & Telescope magazine. In the normal to medium-telephoto (about 35mm to 200mm) range, there aren’t any/many quality scopes on the market to tempt you away from buying a camera lens.
The Surface Finish Units we would use for parameters like Ra would be either micro-inches (English or Imperial) or micrometres (Metric). Our chart of surface finishes by manufacturing process (see above) gives both.
When camera lenses reach the super-telephoto range, they compete directly with telescopes. If the new imager was considering the purchase of a super-telephoto strictly for AP, the cost would include “extras” not used in this type of imaging. For AP, you only need to focus at infinity, which means the super-quick, vibration-free focusing found on interchangeable lens cameras will not be used. Except perhaps for focusing on the Moon, the autofocus on a daylight camera with this lens will be flummoxed by the starry, point sources of light found in the night sky. Image stabilization is unnecessary and is best turned off to prevent it from engaging by accident. Also, any front-mounted UV filter can lead to ghost images in fast lenses. It is best to take those front filters off if they are not designed for AP.