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Unless the light is an electron beam, photochemical processes proceed in a gradient, that is, the light effect is strongest at the surface and gradually decreases as it penetrates the material. The reason for this problem is the competition between light absorption and light penetration during the reaction. Therefore, UV adhesives are mainly used in areas that require thin polymer layers such as coatings, inks and adhesives.
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Read more related articles:: 7 Reasons why Light-Curable Adhesives are Ideal for Medical Device Assembly Catheter Assembly: Choosing the Right Medical Adhesive Grade
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In summary, by adjusting and functionalizing the components of UV adhesives including monomers, oligomers, and photoinitiators, adhesive manufacturers can create adhesives with desired properties for a variety of applications.
UV adhesives have many applications in aerospace engineering, including bonding transparent materials such as window frames and canopies on aircraft to ensure aesthetics and uniformity. They are also used to seal and gasket critical components such as fluid systems and cabin pressurization, ensuring the efficiency and safety of aircraft systems. UV adhesives also play an important role in bonding composite materials, helping to create lightweight and durable components in the manufacture of modern aircraft.
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Functionalization of other pre-polymers such as epoxides, polyethers, polyesters, polyurethanes with acrylic or methacrylic radicals can have certain advantages:
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UV adhesive is a technology commonly used in the medical industry due to their ability to cure quickly under UV light. Main applications include marking, decorating and bonding medical devices, from surgical machines to medical instruments, as well as coating them to protect them from the outside environment.
To optimize production efficiency and improve product quality, Prostech’s UV adhesive solutions are committed to providing customers with superior experiences with our products and services. For free consultation on the type of UV adhesive suitable for your application, please contact us directly!
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Photoinitiator is a component that initiates the polymerization reaction when it absorbs energy from UV light. This process occurs when the photoinitiator decomposing to produce free radicals, which initiate the polymerization of monomers and oligomers. A photoinitiator is a molecule with the following properties:
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Modification of the chemical structure of monomers and oligomers is important to produce adhesive materials with desired properties. In the polymerization process, the most common monomers and oligomers are acrylics and methacrylates, due to their properties and commercial availability. Pre-polymers such as epoxides, polyethers, polyesters, and polyurethanes are often functionalized with acrylic or methacrylic compounds to enhance their UV curing ability.
Meeting Specific Needs: Particular requirements from a particular market or application may not be fully met by the available acrylic monomers and oligomers. Functionalization of other pre-polymers enables the creation of products that better suit these special requirements.
Product Diversity: Functionalization of different pre-polymers enables the creation of a range of monomer or oligomer products with diverse properties, meeting a wide range of requirements and applications.
In the process of manufacturing and assembling, one of the biggest challenges that businesses face is finding an effective, fast and durable adhesive. Traditional adhesives often take a long time to cure and do not ensure high durability, leading to reduced work efficiency and increased production costs.
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UV adhesives have many outstanding advantages but also have some limitations such as the requirement of a curing system, compatibility with the surface, etc. UV adhesives are usually one-component adhesives that allow for easy handling although for some applications an activator or primer is required to improve adhesion and/or curing, especially in locations where the adhesive is hidden from the UV light source. For the polymerization reaction to occur, the adhesive needs to be exposed to UV light so at least one surface to be bonded must be transparent or opaque to allow UV light to pass through. However, recent developments have investigated “dual-cure” products that allow UV adhesives to cure by two mechanisms such as UV-heat, UV-humidity, UV-anaerobic, thereby helping the adhesive in locations hidden from the light to dry completely. Prostech provides solutions to help overcome these limitations and optimize the process such as products and UV curing systems suitable for different applications across different manufacturing industries.
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Property Improvement: Functionalization can improve the properties of monomers and oligomers such as adhesion, heat resistance, flexibility and chemical resistance, increasing the performance and durability of the final product.
Monomer and oligomer are the molecular chains that will form the structure of the adhesive after it has cured. The chemical structure of the monomers and oligomers determines many of the adhesive’s properties, such as mechanical properties, chemical resistance, and weather resistance. For example, there are significant differences in these properties between aliphatic and aromatic structures, and between hydrocarbon chains, polyethers, polyesters, polyurethanes, fluorocarbons, or siloxanes.
Prostech is an authorized distributor of genuine UV glue from big brands such as Permabond, Loctile, Gluditec, etc. With many years of experience, Prostech has supplied products to thousands of large and small manufacturers nationwide. Prostech’s product range includes:
UV adhesives offer many outstanding benefits for industrial and manufacturing applications. Here are some of the outstanding benefits of UV adhesives:
Fast-drying UV adhesives originated in the 1960s and became popular in the late 1980s. At that time, fast-drying adhesive technology by light attracted the attention of many industries thanks to its special drying process when using ultraviolet (UV) light to create a chemical reaction. UV adhesives are now very popular in the market and are widely used in many different industries. This article will provide an overview of UV adhesives, from their structure, operating mechanism to practical applications and the benefits they bring.
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To use UV glue effectively, it is necessary to understand the curing mechanism of this type of glue in order to choose the appropriate glue curing method and optimize the production process. With many years of experience in the field of UV glue, Prostech is proud to provide customers with professional advice on the type of glue and process suitable for each specific application. Please contact us for more information:
In the production of washing machines and microwave ovens, UV adhesives are used to assemble transparent and ultra-thin parts such as control panels and glass doors of microwave ovens, as well as small electronic circuits in washing machines. This helps protect and keep transparent surfaces and sensitive parts to ensure accuracy and durability during use.
UV curing adhesive or often called light curing, photo-curing adhesives, are adhesives that cure when illuminated with light within a specific wavelength, usually of UV-A or “blue-light” approximately 365 nm to 405 nm. UV adhesive is named according to the drying mechanism instead of the composition of the glue.
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In the electronics industry, UV adhesives are widely used to assemble and protect electronic components such as chips, printed circuit boards, and modules. The rapid curing properties of UV adhesives help speed up the manufacturing process and ensure the stability of devices in industrial environments. In addition, UV adhesives are also used for conformal coating of electronic circuit boards and as an ingredient in electronic printing inks, helping to improve the performance and flexibility of electronic products.
In the automotive industry, UV adhesives help bond plastic and metal parts, creating strong bonds that can withstand harsh environmental conditions. UV adhesives are also used to seal headlights and taillights, ensuring no water leaks.
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