While aspherical lens elements can correct various types of aberration, one aspherical lens alone cannot correct everything. Rather, it must be used in combination with a number of other lenses, and the type of aberration that the aspherical lens element corrects changes depending on its relative position within the configuration of the lens. For example, barrel distortion is effectively corrected by placing aspherical lens elements near the front of the lens configuration.

Edmund Optics® is a leading global supplier of optics, imaging, and photonics technology that has served a variety of markets including Life Sciences, Biomedical, Industrial Inspection, Semiconductor, R&D, and Defense since 1942. The company designs and manufactures a wide array of optical components, multi-element lenses, imaging systems, and optomechanical equipment, while supporting OEM applications with volume production of stock and custom products. Operating in more than a dozen major facilities around the globe, Edmund Optics employs just over 1,100 employees and continues to expand. Customers can purchase items by calling 1-800-363-1992, via the catalog, or on the website at www.edmundoptics.com.

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With aspherical lenses, the curvature changes towards the lens peripheries, ensuring that all light rays converge at the same position, thereby reducing spherical aberration.

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Conventional lens elements have a curved surface shaped like a slice of a sphere, which is why they are called “spherical” lens elements. Compared to light rays passing through the center of a spherical element, rays entering from its peripheries must travel a longer distance in order to reach the image plane, resulting in the light rays converging at different positions. This causes an effect known as spherical aberration, where point light sources “blur” instead of being rendered as points.

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PMo aspherical lens elements are formed by injecting resin into an aspherical surface mold. Highly suitable for mass production, they play a major role in improving the image quality of entry-level lenses, such as the RF28mm F2.8 STM(released in 2023), which need to be kept relatively affordable. It has the advantage of superior moldability than glass, and can be molded into an aspherical similar to a seagull or rectangular shape.

In the production process for lenses, each piece of glass is individually ground and polished, thus producing extremely high-precision lenses. The process is suitable for different types of glass, and can be used to produce aspherical lens elements that have a large diameter or a large displacement factor relative to spherical lenses. These lens elements are mainly employed in lenses designed for professional users that require very high image quality.

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The LIDT lab features a high-power Nd:YAG laser with the options to test optical components at wavelengths of 1064nm, 532nm, 355nm, and 266nm for nanosecond pulse durations. Future investments in additional pulse durations and wavelengths are planned. The lab is run by Dr. Matthew Dabney, a Principal Laser Engineer at Edmund Optics. Dr. Dabney has over 30 years of experience researching how lasers interact with different materials. He is the author of over 30 published papers on topics including pulsed laser deposition of novel transparent conducting oxides, laser nucleation and growth of silicon, the safe use of Class 4 lasers in industrial settings, and developing a robust LIDT testbed.

Over half a century ago in 1971, Canon finally released an interchangeable lens for SLR cameras that included aspherical lens elements. Since then, the company has continued to refine processing methods and precision technology, spearheading the constant improvement of image quality via aspherical lenses.

Replica aspherical lens elements are produced by using an aspherical surface mold and ultraviolet-light-hardening resin to form an aspherical surface layer on a spherical glass lens.Replica aspherical lenses used in RF lenses have achieved better surface accuracy than those used in EF lenses by improving the manufacturing process. As a result, it extends the range of application of Replica aspherical lenses, which expands the possibility of optical design of the whole RF lens.

Distortion is another type of aberration that can be effectively corrected using aspherical lens elements. Wide-angle lenses are prone to barrel distortion, whereas telephoto lenses are prone to pincushion distortion.

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The journey to mass-produce aspherical lens elements involved the incorporation of advanced technologies developed for the space exploration program, culminating in the development of the ALG-Z ultra-high-precision aspherical lens grinder and the ALM ultra-high-precision measuring machine. The use of a laser interferometer ensured fine control over equipment grinding, which made possible surface grinding precision down to units of 100nm* for shaping and 50nm for processing. Combined with the uniform grinding and polishing techniques that Canon had developed based on its own theories, these technologies made it possible to mass produce more than 1,000 pieces of ground and polished aspherical lenses per month.

BARRINGTON, N.J., November 18, 2021 (Newswire.com) - Edmund Optics®, a leading global manufacturer and supplier of optical components, has constructed an in-house laser damage testing lab to verify that laser optics will function as intended in customers' laser applications. This internal testing allows Edmund Optics to provide guaranteed laser-induced damage threshold (LIDT) specifications and fine tune processes to manufacture higher-LIDT optics.

Later, Canon also succeeded in developing plastic-molded (PMo) aspherical lenses, which can be mass produced in larger quantities at a lower cost, and large-diameter glass-molded (GMo) aspherical lenses, which are molded in a machine that incorporates a high-precision aspherical metal mold*.

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Production processGlass material is softened under high temperatures, then shaped using a high-precision aspherical lens press mold machine. After the molded glass is cooled, it is put through various quality tests before it is finished. As the constitution depends on the type of glass used, the temperature, time, and pressure required in the molding process also differs.

Resin is injected into a high-precision mold that takes the shape of an aspherical lens. After the lens element is separated from the mold, coatings are added to finish the lens.

In 1990, Canon developed a fourth aspherical lens production technology that produces replica aspherical lenses by using ultraviolet-light-hardening resin to form an aspherical lens surface layer on a spherical lens element.

Ultraviolet-light-hardening resin is dripped onto a spherical glass lens, which is then inverted and transferred into an aspherical surface press mold and placed under ultraviolet rays. The resin hardens under the ultraviolet rays, forming an aspherical surface.

In the face of these challenges, Canon remained committed to their vision of bringing higher-image-quality lenses to more users. In 1963, it commenced research and development aimed at applying the yet-unexplored aspherical lens technology to camera lenses, and in 1969, released a prototype in the form of the FL55mm f/1.2AL at a camera expo in Japan. Two years later, in 1971, the first large-aperture SLR lens employing an aspherical lens was released—the FD55mm f/1.2AL.

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This in-house testing enhances Edmund Optics' internal manufacturing and coating of laser optics. In addition to testing products, the LIDT lab is playing a role in updating ISO 21254, the international standard for laser-induced damage specification. More details on the development of the LIDT testbed can be found in a recorded webinar by Dr. Matthew Dabney. For additional information on Edmund Optics' laser optics capabilities, visit www.edmundoptics.com/LO.

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GMo aspherical lens elements are manufactured by softening glass material under high temperatures and then shaping it using a molding machine. Suitable for large quantity manufacturing, the resulting lens element retains the scratch- and heat-resistant properties of glass.Ever since the very first batch of GMo aspherical lenses Canon produced, the molding equipment used to make the lenses has been developed and manufactured in-house, making possible the ultra-high precision that the lens designs require.

First, the glass is carved and ground using a grindstone that contains diamond. The thickness, exterior, and aspherical shape are ground to 100nm-level precision. The aspherical shape of each lens is then measured in detail. Next, the measurement results are used to generate a program that will polish the glass so that it fits the design requirements. The measurement and polishing steps are repeated until the margin of error is no more than 50nm.

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Long known to effectively correct various types of lens aberrations and improve image quality, aspherical lens elements can now be found in many interchangeable lenses, whether in entry-level models or high-performance models designed for professional users. However, manufacturing such lenses requires control over curvature at the submicron level (1/10,000th of a millimeter). It was considered so difficult to achieve such precision that the lenses were once called “dream lenses”.

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With their powerful aberration correction capabilities, aspherical lens elements are useful for such purposes as improving image quality, achieving smaller and lighter lens designs, or realizing high-performance specifications. In Canon’s EF and RF lens lineups alone, they can be found in over 100 assorted lens models, ranging from entry-level models to those designed for professional users.

Taking such factors as desired image quality and intended use into consideration, Canon chooses the most appropriate of its four aspherical lens production technologies for each lens in its continuing efforts to develop high-quality lenses.

The theory behind aspherical lenses and their use in correcting aberrations has been known for a very long time. In fact, such lenses have been used in astrometric telescopes since the early 1900s. The difference in surface curvature between an aspherical lens and a spherical lens is so subtle that it is not visible to the human eye, and requires submicron-level precision measurements and processing to replicate. There were also many huge obstacles that stood in the way of producing aspherical lenses that could be used on cameras, such as mass production capability and the need to produce lenses capable of correcting aberrations at wider angles—different from the existing telescopes.

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