Rare earth materialslist

Once fully operational in early 2025, SRC's Rare Earth Processing Facility will produce approximately 400 tonnes of NdPr metals per year, enough to power 500,000 electric vehicles. Rare earth metals are also essential components for wind turbines, robotics, HVAC systems, elevators and green technologies.

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Government of Saskatchewan ministries, Crown corporations and organizations are implementing contingency plans to minimize the impacts of postal service disruption.

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"SRC's Rare Earth Processing Facility is utilizing advanced technology and expertise to build a strong, sustainable rare earth supply chain for Canada and our allies," Minister Responsible for SRC Jeremy Harrison said. "The in-house technology developed by SRC means it is now the only facility in North America producing metals at a commercial scale. This will further advance Saskatchewan's global reputation as a secure supplier of rare earths that the world needs. Production of these metals is important for preserving our national security and growing our provincial economy for decades to come."

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While there are several benefits to using optically clear adhesive, it may not be suitable for all applications. Unlike LOCA bonding, optically clear adhesive results in a bonded adhesive that cannot be reworked, which requires a more rigorous inspection and testing process to ensure high manufacturing yields.

Using in-house developed, state-of-the-art, automated technology in metal smelting, SRC’s facility is ready to produce 10 tonnes of neodymium-praseodymium (NdPr) metals per month, with purities greater than 99.5 per cent and conversions greater than 98 per cent. SRC is on track to upscale this production to 40 tonnes of rare earth metals per month by the end of December 2024.

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Les ministères, sociétés d’État et organismes du gouvernement de la Saskatchewan mettent en œuvre des plans d’urgence (en anglais) visant à réduire les répercussions de l’interruption du service des postes.

The main advantage of optically clear adhesive bonding technology is thinner bond lines. Where liquid optically clear adhesive (LOCA) bonding can achieve a bond line between 0.015″ to 0.030″, OCA bonding can get even thinner, achieving a 0.005″ to a 0.008″ bond line. This bonding capability is well-suited for components where thickness is critical, including cover glass, touchscreens, and frameless LCDs.

The Saskatchewan Research Council (SRC) is proud to announce that its Rare Earth Processing Facility located in Saskatoon is ahead of schedule and produced rare earth metals at a commercial scale in Summer 2024 – making Saskatchewan the first and only jurisdiction to do so in North America.

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The Saskatchewan Research Council (SRC) is proud to announce that its Rare Earth Processing Facility located in Saskatoon is ahead of schedule and produced rare earth metals at a commercial scale in Summer 2024 – making Saskatchewan the first and only jurisdiction to do so in North America.

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Boyd offers a wide variety of bonding options to meet unique project needs, providing the best-fit solution for your application. To learn more about the process behind our display bonding technologies, read our other blogs listed below or reach out to our experts.

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Another advantage of optically clear adhesive bonding is that the sheet adhesive does not require curing, making it faster than other bonding processes. Using a sheet adhesive also provides tighter tolerance, more consistent flat bond lines, and higher yield rates when compared to liquid adhesives. No special dispensing equipment is needed.

SRC is Canada's second-largest research and technology organization, providing services and products to its 1,400 clients in 22 countries around the world for more than 77 years. View our media kit for photos and video of SRC's Rare Earth Processing Facility.

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"Our government is proud to support SRC's Rare Earth Processing Facility, making Saskatchewan the first and only jurisdiction in North America to produce these rare earth metals, further establishing a rare earth technological hub here in the province," Premier Scott Moe said. "This represents a significant opportunity for Saskatchewan to be a world leader in the area of critical mineral development by establishing a secure and sustainable rare earth supply chain."

Optically clear adhesive bonding is an innovative technology that allows Boyd to provide thinner bond lines, resulting in thinner overall display stack-ups. OCA bonding utilizes a dry film pressure-sensitive adhesive to join layers together. OCA is laminated to a substrate using pressure to eliminate air gaps from the assembly. This can bond a rigid component to other rigid components or a flexible component (such as an overlay) to a rigid component.

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Since 2020, SRC's Rare Earth Processing Facility has received $71 million in funding from the Government of Saskatchewan, as well as $30 million in combined funding from the Government of Canada. This funding has been instrumental in helping SRC construct a vertically and laterally integrated "minerals to metals" facility, equipped with state-of-the-art, proprietary technology developed by SRC.

"Since 2020, SRC has aimed to become a global leader in rare earth processing technology and today we have proven out an industry model for future rare earth initiatives and supply chain development," SRC President and CEO Mike Crabtree said. "This achievement is the result of more than 15 years of research and development and now commercialization in rare earths led by world-class experts in rare earth extraction and processing technology."

In our previous blogs in the display bonding technology series, we discussed air gap bonding and liquid optical clear adhesive (LOCA) bonding. In the final blog of our three-part bonding technologies series, we focus on the most widely used display bonding capability at Boyd: optically clear adhesive (OCA) bonding.

Using in-house developed, state-of-the-art, automated technology in metal smelting, SRC’s facility is ready to produce 10 tonnes of neodymium-praseodymium (NdPr) metals per month, with purities greater than 99.5 per cent and conversions greater than 98 per cent. SRC is on track to upscale this production to 40 tonnes of rare earth metals per month by the end of December 2024.

Preventing all bubbles or air gaps maximizes optical clarity, making OCA ideal for applications where readability is critical. We generally handle, process, and assemble OCA in Class 100 clean rooms to assure zero foreign object debris (FOD) or contamination. We have both UV or UV–sensitive environments depending on the material and application.

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In July 2024, SRC finalized tolling agreements with several international clients to convert individual rare earth oxides into metals using metal smelting technology at SRC's Rare Earth Processing Facility. Prior to the facility being fully operational, these tolling agreements allow SRC to demonstrate its technology at a commercial scale with less upfront investment into raw rare earth material.