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Boyd offers a wide variety of bonding options to meet unique project needs, providing the best-fit solution for your application. To learn more about the process behind our display bonding technologies, read our other blogs listed below or reach out to our experts.

The magnification number is the magnifying power of the objective lens being used. The formula to calculate the field of view is: FOV = FN / MN. For example, if ...

Optically clear adhesive bonding is an innovative technology that allows Boyd to provide thinner bond lines, resulting in thinner overall display stack-ups. OCA bonding utilizes a dry film pressure-sensitive adhesive to join layers together. OCA is laminated to a substrate using pressure to eliminate air gaps from the assembly. This can bond a rigid component to other rigid components or a flexible component (such as an overlay) to a rigid component.

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Another advantage of optically clear adhesive bonding is that the sheet adhesive does not require curing, making it faster than other bonding processes. Using a sheet adhesive also provides tighter tolerance, more consistent flat bond lines, and higher yield rates when compared to liquid adhesives. No special dispensing equipment is needed.

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Optically Clear Adhesivefilm

In our previous blogs in the display bonding technology series, we discussed air gap bonding and liquid optical clear adhesive (LOCA) bonding. In the final blog of our three-part bonding technologies series, we focus on the most widely used display bonding capability at Boyd: optically clear adhesive (OCA) bonding.

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Microscopy is the term that describes the use of lenses to reveal details of an object that are not visible to the unaided eye. A hand-held lens is the ...

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Preventing all bubbles or air gaps maximizes optical clarity, making OCA ideal for applications where readability is critical. We generally handle, process, and assemble OCA in Class 100 clean rooms to assure zero foreign object debris (FOD) or contamination. We have both UV or UV–sensitive environments depending on the material and application.

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The main advantage of optically clear adhesive bonding technology is thinner bond lines. Where liquid optically clear adhesive (LOCA) bonding can achieve a bond line between 0.015″ to 0.030″, OCA bonding can get even thinner, achieving a 0.005″ to a 0.008″ bond line. This bonding capability is well-suited for components where thickness is critical, including cover glass, touchscreens, and frameless LCDs.

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While there are several benefits to using optically clear adhesive, it may not be suitable for all applications. Unlike LOCA bonding, optically clear adhesive results in a bonded adhesive that cannot be reworked, which requires a more rigorous inspection and testing process to ensure high manufacturing yields.

This is because when we perceive an object as white, we are seeing all the colors on the visible light spectrum bouncing off the object and hitting our eye, ...