Industrial machinevision

The use of tele-centric measuring lenses and application-optimized illumination is the prerequisite for achieving high inspection accuracy.

Our vision systems are PC-supported devices that run under the Windows 10 operating system and previous versions. Their multi sensor capability allows the use of the cameras, or camera combinations, best suited for the respective applications, i.e., both monochrome and color cameras and cameras with different sensor formats and resolutions.

Optical inspection of manufactured components is handled by introducing pre-orientated parts into the system individually. Once introduced, the parts are optically scanned and then sorted based on the programmed criteria. For optimal performance, systems require the appropriate technical solution for handling and control – with the vision system becoming the heart and soul of the inspection and sorting solution.

基 恩 士

The learning process takes place on a separate training station, while the deep learning module for 100% inspection is integrated into our vision software. Supported by a power graphics cards, even fast applications can use the tools of artificial intelligence.

Our multi-sensor capable vision systems have the capability of operating multiple cameras in parallel, or serially, and having very short cycle times allowing high part throughputs to be achieved. The multilingual software is very easy to use, with a comprehensive function library for 2D as well as 3D applications and enables detailed data management (e.g. statistical analyses).

An essential performance criterion is the parts throughput, i.e. the number of parts inspected and sorted per minute, hour, or per shift. The throughput is limited by several factors, including manufacturing output, part-handling capabilities, part inspection speeds, all of which in turn depends on the inspection requirements. A high throughput requires continuous part throughput, a comparatively low throughput with clocked throughput:

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Vision systemsinc

Both challenges can be solved using artificial intelligence – or so called deep learning (machine learning). In contrast to the standard tools of image processing, no test job tailored to the specific article is created, instead a learning procedure is run using a large number of real images.

Components of our inspection and sorting systems consist of bunkers, conveyors, transport devices, sorting and packaging stations, and vision systems utilizing one or more camera solutions.

VisionSystem design

Our inspection and sorting systems are for 100% inspection of small parts. Typical inspection features are the external visible geometry (diameters, radi, lengths, angles, detection of burrs, chipping, chips, etc.), but also attributive criteria (surface defects, color, etc.).

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Jenoptik vision systems can be integrated into machines, systems and tools, used in laboratory setups, or form the heart of complete inspection and sorting systems. They are fully capable of communication via multiple types of interfaces. They are indispensable in process automation and enable tool and process monitoring as well as processand quality control.

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Other components can also be integrated into the equipment, such as light barriers, triangulation sensors, peripheral controllers, etc..