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X-ray imaging works using x-ray photons, which are passed through a material and collected on the other side. The x-ray photons pass through materials differently based on their physical properties, including atomic weight, density and thickness.
With magnification and the capability to change the viewing angle, x-ray machines can be used to find these problems and more. Even better, all of these problems may be identified during a single inspection because, unlike medical imaging, operators do not need to worry about radiation dose during operation and can use the equipment for as long as they need.
In addition to weaker contrast, edge-lit LED backlighting may create uneven brightness. Full-array LED backlighting is known for its even brightness. Regardless of the screen size, full-array LED backlighting offers even brightness that’s devoid of bright spots. Edge-lit LED backlighting, conversely, may suffer from uneven brightness. This alternative backlighting technology only uses LEDs along the perimeter of the display device, which makes it susceptible to uneven brightness.
• Near Vision or ability to see details at close range • Visual Color Discrimination or ability to match or detect differences between colors, including shades of color and brightness • Deductive Reasoning or ability to apply general rules to specific problems to produce answers that make sense • Problem Sensitivity or ability to recognized there is a problem • Strong organizational and prioritization skills • Communication with Supervisors, Peers or Subordinates by phone, email or in person • Mechanical • Self – motivated, customer focused (external & internal customers) • Team player as well as being able to work independently • Accountable and able to make sound judgement and decisions
• Good eye for small detailed inspection • Able to sit or stand for long periods of time • Good organizational skills • Good basic math skills and be able to use a ruler • Some computer background
• High school diploma or equivalent a must • 1-2 years’ work experience working in a manufacturing facility • 1-2 years’ experience working with printing a plus
In x-ray images of PCBs, the metal is dark while other materials like glass, plastic and ceramics are transparent. This makes it easy to see metallic components. Combined with magnification capabilities, this allows inspectors to see various metallic parts on a board during PCB inspection with x-ray equipment. The x-ray will enable inspectors to see multiple qualities of a printed circuit and identify a range of potential problems, including:
• Experience with digital and or screen printing, Acrobat, InDesign, Microsoft Office, AutoCAD, RIP software, EPICOR, Corel Draw (not a requisite but a plus) • Comprehensive knowledge Adobe Illustrator – CC preferred • Experience with Excel & Word • Understanding of the manufacturing process & needs of other departments, including Prepress experience • Understand Positive vs Negative film and the difference between first and second surface printing • Ability to manipulate and create own graphics for processes • Understanding of proper documentation and traceability • Ability to read and understand Job Traveler, Art Traveler, and ISO Procedure Manual • Receive files electronically & maintain operating system • Review Jobs for correct processes & information • Generate files for fabrication – laser, turret, steel rule die, Datron • Navigate EPICOR to verify process information, material, job location and part history
• Perform inspections on incoming material or to release products to shipping • Process documentation such as test results, inspections, travelers, etc., and creating/moving the documentation on the network for transmittal to the customer • Provide support in quality related functions such as CARs, CAPAs, SCARs, and investigating customer returns (RMAs) • Perform and generate accurate First Article inspection reports in accordance with customer prints and specifications • Prepare customer required documentation & certificates (CofCs) • Perform other duties as needed or assigned
PCB x-ray inspection systems can be divided into two sets of categories. Systems may be 2D or 3D and may be operated offline or online. These are explained in more detail below:
• High School Diploma • Graphics Degree or Art related Degree • Degree in electronics prepress or two years on the job experience
• Proven team player who likes to get hands dirty • Results oriented ready to take ownership of maintenance function • Self-directed, multi-tasker • Passionate about housekeeping • Great analytical and problem-solving skills • Superb organization and prioritization skills
• Manages Preventive Maintenance system for building & equipment • Accountable for building & equipment repairs including contracting & scheduling outside services • Coordinates and participates in equipment installs or moves including contracting & scheduling outside services
Electronics manufacturing has consistently become more sophisticated over the past several decades, with electronics in industrial, communication, military and aerospace industries advancing in ways that make inspection significantly more difficult. Some of the most significant trends that negatively affect inspection include:
• No color deficiencies. • Ability to read blueprints. • Analytical and problem-solving skills. • Dexterity and Arm-Hand Steadiness – ability to quickly move hands, arms, fingers to grasp, manipulate or assemble and the ability to keep hand and arm steady. • Superb organization and prioritization. • Coordination – adjusting actions in relation to others’ actions. • Operation and Control – controlling operations of equipment or systems. • Excellent physical condition and able to lift up to 50 lbs. • Ability to stand for long periods of time. • Some computer knowledge. • Good mechanical, math and reading abilities.
Accurately follow work instructions for generating artwork • Sending art proofs to customers • Generating production files for screen printing and fabrication • Prepare files for outsourced parts (ETCH) per work instructions • Preflight and troubleshoot customer digital files, load fonts, inspect graphics, and make color separations (4 color process and spot colors), familiar with traps and bleeds • Output files to image setter; set line screens, resolution, and other press-specific settings • Prepare files for output to film & digital devices • Create / edit work instructions as required • Maintain inventory & order supplies for graphic department • Operate and assist in maintenance of graphics prepress equipment • Occasionally working with buyers to discuss prints and graphics • Other duties and responsibilities as assigned
• HS Diploma or GED equivalent required • 2-year Electro-Mechanical degree preferred • 3-5 years of applicable experience in a manufacturing environment required • Experience with screen-printing presses & oven lines as well as light fabrication equipment such as steel rule die presses, laminators, lasers preferred
• Perform highly diversified duties to install and maintain electrical apparatus on production machines and any other facility equipment (Screen Print, Punch Press, Steel Rule Die, Automated Machines, Turret, Laser Cutting Machines, etc.). • Provide electrical emergency/unscheduled diagnostics, repairs of production equipment during production and performs scheduled electrical maintenance repairs of production equipment during machine service. • Perform regular electrical preventative maintenance on machines, equipment, and plant facilities. • Read and interpret electrical manuals and work orders to perform required electrical maintenance and service. • Use a variety of hand and power tolls, code, diagrams and testing in performing duties. • Follow all projects through from start to finish while maintaining safe maintenance principles. • Comply with safety regulations and maintain clean and orderly work areas. • Forklift operation. • Other duties and responsibilities assigned.
• Set up, feed and operate screen presses efficiently referencing blueprints and job jackets, while maintaining high quality and performance standards. • Check for ink coverage and density, alignment and registration. • Production related trouble shooting. • Inspect printed materials or other images to verify quality. • Collect samples of materials or products for testing. • Clean-up of equipment at job completion. • Successfully cross train into other areas of the department, including prepress. • Additional duties as assigned.
• Scheduling and managing workflow. • Communication – ability to effectively present information and respond to questions frommanagers, customers, and employees. • Strong attention to detail. • Organizational and prioritization. • Active Listening – Giving full attention to what other people are saying, taking time tounderstand the points being made, asking questions as appropriate, and not interrupting at inappropriate times. • Service Orientation – Actively looking for ways to help people. • Ability to manage multiple projects at one time and be flexible to meet changing requirements. • Problem solving skills to accurately define, analyze, break down, and solve complex problems. • Ability to work independently. • Customer friendly attitude.
• Ability to read and interpret prints, drawing, schematics • Knowledge of electronics (PLC’s), pneumatics, hydraulics • Familiar with HVAC systems and air compressors
• High school diploma or equivalent a must • 1-2 years’ work experience working in a manufacturing facility • 1-2 years’ experience working with printing a plus
• High school degree, GED, or equivalent. • Additional Graphic Arts education a plus. • Color matching accuracy. • Numerical accuracy. • Organizational skills a must. • Visual color discrimination. • Ability to lift up to 75 lbs. • Ability to stand for long periods of time. • Mathematical skills a must, able to equate decimals and percentages. • Be able to use a ruler and caliper. • Analytical and problem solving. • No color deficiencies. • Ability to read blueprints. • An understanding of various industry color measurement instruments and ink rheology’s. • Superb organization and prioritization. • Creative thinker – ability to develop, design, or create new applications, ideas relationships, systems or products, including artistic contributions. • Ability to analyze and interpret technical information and procedures. • Team player – work with supervisors, co-workers, and subordinates in person, over the phone or via email.
• Printing operation on plastics, aluminum or rigid substrates preferred, not required. • Machine operation preferred, not required.
PCB visualinspectionchecklist
• Exposure to contaminants or hazardous conditions with inks and chemicals. • Personal Protective Equipment includes safety glasses, gloves and lab jackets. • 100% standing position. • Time pressure. • Importance of being exact or accurate.
• Exposure to contaminants or hazardous conditions with inks and chemicals. • Personal Protective Equipment includes safety glasses, gloves and lab jackets. • Majority of position is standing. • Time Pressure. • Importance of being exact or accurate.
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• Entering and confirming orders. • Following up with customers via email, phone or mail. • Inform customers of estimated delivery schedules, service contracts, warranties, or otherinformation pertaining to purchased products. • Work closely with production and shipping managing customer shipments and expedites. • Entering quotes for engineering to complete. • Handling Customer Complaints / RMA’s and investigation. • Completing open order reports and other various excel spreadsheets. • Compile Job Travelers. • Tracking and controlling sales orders. • Sending samples to customers. • Cold calling customer leads. • Potential customer visits to evaluate needs or to promote product or service sales. • Other tasks as assigned by Inside Sales Supervisor
• Exposure to contaminants or hazardous conditions with inks and chemicals. • Personal Protective Equipment includes safety glasses, gloves, lab jackets, hearing protection, hard hats, and steel toed boots. • Loud noise levels and exposure to hot and cold temperatures. • Outdoor work activities and weather exposure; including snow removal and roof work. • Majority of position is standing. • Time Pressure. • Importance of being exact or accurate. • Ability to lift up to 50 lbs. of product. • Must have a valid driver’s license.
One specific example of how x-ray is used is in a ball grid array (BGA) inspection. A BGA is a surface mount device that uses an array of metal spheres made of solder to make connections. This type of device is popular, as it enables high-density connections without complicating the PCB layouts. The difficulty with BGAs, however, is that the connections are made on the underside of the BGA chip. This feature, as well as the density of the solder balls, makes it difficult to solder and de-solder and increases the likelihood of forming solder bridges. The location also makes BGA chip solder joints particularly difficult to inspect. X-ray simplifies the inspection process by looking through the device to see the solder joints underneath, easily identifying bridges.
Qualifications • Able to work independently with good analytical & problem-solving skills • Good eye for small detail & color deficiencies • Superb mechanical, math & reading abilities • Quality focus • Strong organization & prioritization skills
• Good eye for small detail. • Ambitious, energetic, quality conscience. • Driven and results oriented. • Self-directed multi-tasker and works well under pressure. • Professional approach. • Team player – work with supervisors, co-workers, and subordinates in person.
The Plant Maintenance Tech has complete responsibility and accountability for building, grounds & equipment maintenance.
Main Job Responsibilities / Functions: Summary: Service our customers as a member of our Printing team. Focus on Digital Printing of graphics running our HP5600 Indigo Digital Press.
However, x-ray inspection can collect detailed images where these other methods cannot. X-ray has the ability to penetrate layers of PCB to inspect inner layers and packaging, making it more useful for inspecting the solder joints of complex PCB assemblies. For this reason, PCB inspection with x-ray technology is becoming increasingly popular.
• Printing operation on plastics, aluminum or rigid substrates a plus but not a requisite. • Machine operation a plus but not a requisite.
Inspection is an essential step in bringing a product to market. Thorough inspections can prevent costly failures and recalls and save the reputation of your business. For this reason, it’s crucial to partner with a PCB manufacturer that can offer quality x-ray inspections. EMSG can help.
Edge-lit LED backlighting supports low-profile designs. With edge-lit LED backlighting, LEDs are only placed along the perimeter of the display device. This is in stark contrast to full-array LED backlighting, which involves a complete grid of LEDs. With LEDs only along the perimeter, edge-led backlighting supports slim, low-profile designs.
Light-emitting diodes (LEDs) are often used as backlighting solutions for display devices. All liquid-crystal displays (LCDs), for instance, require a backlighting solution. LEDs don’t have self-illuminating pixels. Backlighting, however, will illuminate their pixels so that the LCDs produce images.
At EMSG, we understand the importance of excellent quality control. We are a full-service supplier of inspection and testing solutions with 20,000 square feet of space and 4,000 square feet of office and engineering areas. Our testing area includes an x-ray inspection station featuring an x-ray source with digital controls, image identifiers and an X-Y table for adjustment. No matter your industry, EMSG can provide quality PCB inspection that meets the demands of your industry standards.
• Good eye for small detailed inspection • Able to sit or stand for long periods of time • Good organizational skills • Good basic math skills and be able to use a ruler • Some computer background
Learn more about our capabilities today by requesting a quote or giving our offices a call at 717-764-0002 to speak with one of our knowledgeable representatives.
• High school degree, GED, or equivalent. • Additional Graphic Arts education a plus. • Excellent physical condition and able to lift up to 50 lbs. • Ability to stand for long periods of time. • Good mechanical, math and reading abilities. • Be able to use a rule and caliper. • Analytical and problem-solving skills. • Good eye for small detail inspection & no color deficiencies. • Ability to read blueprints. • Dexterity and Arm-Hand Steadiness – ability to quickly move hands, arms, fingers to grasp, manipulate or assemble and the ability to keep hand and arm steady. • Superb organization and prioritization. • Coordination – adjusting actions in relation to others’ actions. • Operation and Control – controlling operations of equipment or systems. • Some computer knowledge. • Quality Conscious • Team Player.
Secondary Duties And Responsibilities: • Assist Manufacturing Engineer with equipment builds & new process development • Maintain database for PM records • Assist in continuous improvement projects • Other duties and responsibilities as assigned
To understand what x-ray PCB inspection is, you first need to know how x-ray inspection works. All x-ray inspection devices are made up of three basic features:
You may notice that display devices with edge-lit LED backlighting have weaker contrast. Contrast is the level of difference between light and dark colors, such as white and black. Edge-lit LED backlighting still has some contrast. When compared to other backlighting technologies, though, it typically has weaker contrast, meaning brighter dark colors and darker light colors.
PCBinspectionmethods
Selecting the best system for your operation must be carefully done — choosing a 2D or 3D system with online or offline capabilities will depend on the quantity of product inspected, the desired inspection quality and the amount of time available to complete the inspection process.
When compared to other backlighting solutions, edge-lit LED backlighting typically costs less. The more LEDs used in a given backlighting solution, the more expensive it will be to produce. Edge-lit LED backlighting uses fewer LEDs than full-array LED backlighting. As a result, LCDs and other display devices with edge-lit LED backlighting typically cost less than their counterparts.
• High school degree, GED or equivalent • Additional Graphic Arts education a plus (Adobe Illustrator) • Digital printing experience a plus
• Exposure to contaminants or hazardous conditions with inks and chemicals. • Personal Protective Equipment includes safety glasses, gloves and lab jackets. • 100% standing position. • Time pressure.
• High school degree, GED, or equivalent required. Post high-school education preferred. • 2-3 years’ experience in an administrative, Customer Service and/or Inside Sales role. • Reading mechanical and electrical blueprints. • ERP / MRP system knowledge. • Strong computer skills including Excel, Power Point and Word Proficiency (Microsoft Office). • Manufacturing job shop exposure preferred, not required.
Responsible for performing installations and repairs (motors, starters, fuses, electrical power to machine etc.) for industrial equipment and machines in order to support the achievement of Nelson-Miller’s business goals and objectives:
PCB visualinspectionprocedure
• Mixing and preparation of inks for production (two shifts). • Accurate documentation of formula files. • Examine job orders to determine quantities, stock specification, colors or special printing instructions. • Verify the substrate and ink meet the specifications for a given job. • Color matching. • Monitor inventory levels on a regular basis, ordering or requesting additional supplies, as necessary. • R & D – Developing new ink applications. • Perform other duties as assigned.
• Perform in-process inspection during printing operation • Assist press operator, including clean-up – keeping press downtime to a minimum • Operate all color computer equipment in the department
• Set-up & operate the digital printer producing graphic overlays • Set-up & operate screen printing press for back-up colors or textures • Check for ink coverage and density, alignment and registration • Production related trouble shooting
EMSG offers inspection as part of our PCB manufacturing services, and we pride ourselves on providing consistent quality. From consumer goods and telecom to utilities and maritime applications, EMSG can be your one-stop PCB manufacturing solution.
X-ray inspection technology, also referred to as automated x-ray inspection, is a technology that can find hidden features within a target object. From the medical industry to aerospace manufacturing, x-ray inspection is a widely used method to identify manufacturing errors. It is especially prevalent in PCB inspection, as x-rays are an excellent way to test PCB quality and find hidden defects without risking damage to the board. In this guide, we’ll discuss what x-ray inspection is, how it works and what it’s benefits are, so you understand how to leverage PCB x-ray inspection for your company’s purposes.
Another benefit of edge-lit LED backlighting is energy efficiency. All backlighting technologies will consume energy during use. After all, they must illuminate the display device’s pixels. Edge-lit LED backlighting, though, is energy efficient. It only uses LEDs along the perimeter of the display device. The end result is less energy consumption than that of other backlighting technologies.
• 2 – 3 years of formulating inks for the printing industry on plastics, aluminum or rigid substrates preferred. • Working with back lit color formulations. • Familiarity in using different types of color measurement tools. • Proficient in Excel and Word.
PCBboard inspection
• High school degree, GED, or equivalent. • Additional Graphic Arts education a plus. • Excellent physical condition and able to lift up to 50 lbs. • Ability to stand for long periods of time. • Good mechanical, math and reading abilities. • Be able to use a rule and caliper. • Analytical and problem-solving skills. • Good eye for small detail inspection & no color deficiencies. • Ability to read blueprints. • Dexterity and Arm-Hand Steadiness – ability to quickly move hands, arms, fingers to grasp, manipulate or assemble and the ability to keep hand and arm steady. • Superb organization and prioritization. • Coordination – adjusting actions in relation to others’ actions. • Operation and Control – controlling operations of equipment or systems. • Some computer knowledge. • Quality Conscious • Team Player.
• Set up, feed and operate screen presses efficiently referencing blueprints and job jackets, while maintaining high quality and performance standards. • Check for ink coverage and density, alignment and registration. • Production related trouble shooting. • Inspect printed materials or other images to verify quality. • Collect samples of materials or products for testing. • Clean-up of equipment at job completion. • Successfully cross train into other areas of the department, including prepress. • Completing all documentation for production requirements. • Maintain clean working area. • Perform other duties as assigned.
• Set up, feed and operate screen presses efficiently referencing blueprints and job jackets, while maintaining high quality and performance standards. • Check for ink coverage and density, alignment and registration. • Production related trouble shooting. • Inspect printed materials or other images to verify quality. • Collect samples of materials or products for testing. • Clean-up of equipment at job completion. • Successfully cross train into other areas of the department, including prepress. • Completing all documentation for production requirements. • Maintain clean working area. • Perform other duties as assigned.
• Printing operation on plastics, aluminum or rigid substrates preferred, not required. • Machine operation preferred, not required.
• High School diploma or GED • Background in electronics a plus • Must be competent with Microsoft Word, Excel, and Outlook • Ability to analyze discrepant products to determine root cause, identify and implement corrective actions • Using basic inspection tools (calipers, micrometers, multimeters, optical comparators) • ISO 9001 Quality System • Interpreting engineering drawings, customer prints & electronic schematics/pinouts • Working in an Enterprise Resource Planning (ERP) system, Epicor a plus
• Perform in-process inspection during printing operation • Assist press operator, including clean-up – keeping press downtime to a minimum • Operate all color computer equipment in the department
• Positive attitude & influence • Ability to clearly communicate verbally and in writing • Highly organized and consistent • Excels with minimal supervision, self-directed • Ability to quickly adapt to change, cooperate with, and elicit cooperation from others • Must be able to work under pressure and remain flexible, with good work attendance • Commitment to quality and the quality improvement process
When researching backlighting solutions for LCDs, you may come across edge-lit LED. Edge-lit LED is a backlighting solution that consists of LEDs placed along the perimeter of a display device.
• Strong mechanical aptitude. • Time Management – superior organizational and prioritization skills. • Problem solving aptitude by accurately defining, analyzing, breaking down, and solving complex problems. • Strong math skills needed. • Flexibility to meet changing requirements under challenging conditions. • Outstanding written and verbal communication skills. • Ability to work independently. • Proven team player. • Quick learner. • Driving desire for personal and organizational improvement. • Strong attention to detail and quality conscious. • Desire to own decisions and take responsibility for outcomes.
Generally, heavier elements absorb more x-ray photons, making them easier to image, while lighter elements are more transparent. Because different materials behave uniquely, differing amounts of photons are collected on the other side of the object, resulting in an image. Components in a PCB typically consist of heavier elements, making them easy to see on an x-ray image.
The increasing density, decreasing size and more complex placement of PCBs and their components have made it nearly impossible for traditional inspection methods to find faults thoroughly. Optical, ultrasonic and thermal imaging methods are relatively ineffective due to the density of modern PCBs.
PCBinspectionchecklist
• Exposure to contaminants or hazardous conditions with inks and chemicals. • Personal Protective Equipment includes safety glasses, gloves and lab jackets. • 100% standing position. • Time pressure.
Choosing the right display technology is important. Equally important, though, is choosing the right backlighting technology. Two of the most common backlighting technologies are edge-lit LED and full-array LED. Edge-lit LED supports low-profile designs, is inexpensive and energy efficient.
• High school degree, GED, or equivalent. • 3-5 years of maintenance in a manufacturing job shop environment. • Previous electrical and mechanical background required – hands-on experience in schematic and electrical, diagrams / illustrations. • An AA degree in mechanical, electrical, or industrial maintenance a plus but not required.