Lighting applications in the industrial ambience - illumination application
The yellow area of the table represents our “powerful” illuminator - it runs with an illuminance of 1000 mW/cm² for the span of 1 second. Using our trusty formula, we find that our total light intensity at the end of that 1 second willl be 1000 mJ / cm².
In the mornings, I get up before sunrise and walk around the murky house lighting a minimal number of lamps. At dawn, I turn them off again. I have a hatred of light bulbs. I dislike their yellowness, the way they make the whole house look tawdry. I will only switch on the ceiling lights as a last resort, which is a routine source of marital conflict in our house. H, who is utterly unbothered by the ugly wash of a pendant light, will simply flick the light switch when he walks into a room. I will follow him, turning it off. He finds it mystifying that I prefer gloom to light. I accuse him of wanting to live in a supermarket.
It’s important to remember, though, that all of this is a simplification of the UV energy transfer. Some materials behave a little differently, or require time to cure - for example, some materials will continue to cure for several hours after UV exposure. But this simplification is a good rule of thumb and starting point to calculating what sort of UV LED system your application needs.
UV curing has demands a lot of energy, so it is crucial to have a good idea of how many joules a specific application will need. So, let’s look at a few of calculations.
But on to our second question - will it cure as well? Well, the answer is maybe. UV curing materials tend to have a required minimum illuminance.If we extrapolated our table and example from above, we should be able to run a 1 mW/cm² irradiator for 1000 seconds and get the same 1000 MJ/cm² integrated light intensity. But, even though the integrated light intensity is the same, there are cases where your material would not cure due to low illuminance.
Despite the problems, I look forward to the light in the dark half of the year. I find summer light too penetrating, spring light too dreary. This is a season of delicious contrasts, of cold blue skies, of glowing light against black mornings. My time spent in the cold North - in Sweden, Norway and Iceland - have been formative for me. Those societies know how to paint with light in winter months, not only using light to see, but instead to create a cosy barrier against the harsh outdoors.
Dark Sky Outdoor Wall Light
The green area in the table is our “weak” irradiator. It runs with an illuminance of 1000 mW/cm ². But, if we run it for 10 seconds, we can still get that total light intensity is 1000mJ / cm² .
In high summer it’s hard to ever catch the full light of the moon, as the sky darkens so late. In winter, the moon feels like a constant companion, shining through late afternoons and into the long, velvety nights. The cold months are a wonderful time to get to know the moon, and to really appreciate the extraordinary brightness she offers. You can check the phases on an app if you like, or just put on your coat and step outside. And when the moon is absent, those crisp, inky nights offer the best stars of the year.
When passing at a speed of 20 mm/sec, 1000 mW/cm 2 of light shine on the sample for 0.25 seconds. So our cumulative illuminance calculation: 1000 mW x 0.25 seconds=250 mJ/cm 2
In other words, when passing under the UV LED irradiator with the same illuminance and the same width, the cumulative light amount (total light intensity) will differ depending on the conveyor’s speed. If your sample passes at a speed 4 times faster, the total illuminance will be 1/4. That’s why the strength of the UV LED system is so crucial. A higher power irradiator can counter the effects of faster conveyor.
Also, I love 9) and I've been talking about something similar with so many people recently, with "Wintering" as the catalyst of those conversations. Just how seasonal could our lives get, in all the ways, including our work? It's a nice antidote to that feeling of our lives being like walking through a city where the lights burn just as exhaustingly 24 hours a day...
There’s a clue in all the hedgerows at the moment: bright red berries speckle every branch, seeming to emit their own light. Winter is no time for tasteful restraint. Bring splashes of colour into your home, warm reds and yellows - and don’t wait until Christmas to bring in foliage. Here in Kent, it’s traditional to bring in hops at this time of year, and plenty of mantelpieces are currently garlanded with fresh, green hop-bines. Brightness is a good substitute for sunlight.
Here we have a conveyor with a speed of 20mm/second, and a UV LED illuminator with a strength of 4000mW and an illumination area that’s 5mm wide. Each sample will spend 1/4 second in that area.Cumulative illumination will be 1000 mJ/cm2.
I’ll be chosing two of your questions to answer on Crowdcast - join us live, or watch the playback later. Look out for details in the Chat.
If you think a friend or loved one would enjoy The Clearing by Katherine May, gift subscriptions are available here | Website | Buy: Enchantment UK /US | Buy: Wintering UK / US | Buy: The Electricity of Every Living Thing UK / US
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On 9th November we will welcome Camille T. Dungy to talk about her book, Soil. Put the date in your diary; details to follow.
Whenever I’ve travelled to Scandinavia, I’ve noticed that candles are used in a very distinct way. They are not treated as special or romantic, but as an everyday accessory, part of the ordinary workings of the home. In particular, candles are lit early, burning through grey mornings and dull afternoons. They do not seem to be there to illuminate anything, but instead to offer warmth and contrast to the blue winter light. It’s changed the way I use candles in my house, and I commend this to you all.
So ultimately, strong illuminators can reduce production times and factory floor footprints substantially. Our UVWx400x20 is one of our strongest UV LED illuminators, with a form factor that gives it high total illuminance.
Lighting winter is an art and a daily practice, an act of survival and a gesture of love. Here are 10 ideas for fighting the gloom in the dark half of the year.
When you’re lighting your home, it’s easy to think that the more light, the better. But artificial light will always feel ersatz, no matter how bright. Lamplight is your friend. Work with the nature of the light at this time of year, creating cosy pools of illumination in dark corners, rather than trying to eradicate darkness altogether. Spend some time thinking about the course of natural light at this time of year - when does it enter your house, and in what room? I have a good friend who moves around her furniture each winter, so that she can make the most of the short hours of natural light. This is probably extreme, but you could move a chair into a patch of afternoon sun.
For those of us who live far from the equator, the year is in constant flux. It’s only in the past century or so that we’ve been able to live exactly the same life regardless of the season. And yet, despite all our efforts with heating systems and light bulbs, we still feel the pull of winter on our minds and bodies. Winter light invites us to sleep differently, to rest more, to retreat, reflect and contemplate. This cyclical way of life helps us to find balance across the course of the year. We cause ourselves real pain when we resist it.
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Now that we’re post-equinox, the days are more dark than light, and I’m feeling that in my bones. The light in my house is muddy, and the air feels stale. Where there is sunlight, it’s low and direct, serving only to highlight the dirt on my windows and the fur of dust on my furniture. It’s strange how a change in the season can leave everything feeling unclean. It’s as though the bright summer light bleaches everything.
So, in conclusion, it is often possible to increase the amount of time spent under weak illuminance to achieve the same curing effect as strong illuminance, but there is a threshold at which the illuminance is simply too low to cure at all. This threshold depends on the material that’s being cured.
Dark Sky Barn Light
Here we have a conveyor with a speed of 20mm/second, and a UV LED illuminator with a strength of 1000mW and an illumination area that’s 20mm wide. Each sample will spend 1 second in that area.Cumulative illumination will be 1000 mJ/cm2.
A high powered illuminator can also reduce the size of your production line. Both of these illuminators impart 1000 mJ/cm 2. But figure uses a more powerful illuminator that produces a more narrow area of illumination.
UV LEDSBlack LightsDigital Microscopes & Inspection ScopesBGA Inspection ScopesReflow Ovens and HeatingSMT & ReballingSolder Screen PrintingSolder StencilsSelective and Robotic SolderingAOI and SPI InspectionPrecision hand toolsPowder Coating EquipmentSecurity Equipment
Light is precious, and we can’t take it for granted. Even when days are short, try to spend some time outside every single day, even if this just means stepping outside your front door, or opening a window. If you can, hold walking meetings outdoors rather than in stuffy boardrooms, eat lunch outside, and try to exercise outdoors too. Drink in the thin light that’s being offered, rather than cursing the darkness.
For the past couple of years, I’ve put up my Christmas lights early, making my front garden twinkle from November. I don’t take them down until Candlemas in February. This is because: well, why not? I’ve given up worrying whether it’s tacky. It makes the dark evenings feel friendlier and delights passing children. That’s all I need to know.
Imagine you have a conveyor line - each sample passes under the light of a UV LED. This LED has a width of 5 mm and 1000 mW/cm².
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A lovely post, a beautiful guide to what I want to call human half-hibernation. You have caught the mood of the season perfectly.
At this time of year, it’s easy to feel like the dark has snuck up on you, the day suddenly gone. One way to combat this is to notice the transition points in the day - the time when it gets light, and the time when it gets dark. This might mean taking a few moments to look out of the window around sunrise and sunset (most weather apps will tell you the exact times), or it might mean spending a little longer, when you have the time, standing outside while the light changes. This is partly to help your body to understand what season you’re in, but it’s also a lovely, meditative practice to connect with the rhythms of the day at this specific moment in the year.
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In other words, a source of weak illuminance can generate the same amount of accumulated light as a powerful one if it’s given more time.
When passing at a speed of 5 mm/sec, 1000 mW/cm 2 of light shines onthe sample for 1 second. So, our cumulative illuminance calculation: 1000 mW x 1 sec = 1000 mJ/cm 2
Your point about how the light seems to find dust and dirt made me think of that first day of bright sunshine in spring where you curse at all the dust and launching into a shame-driven frenzy of triage-cleaning. (Last year, when I was still living in a wooden cabin here in Scotland, that first sunny day in late March was an embarrassing shock, I was disgusted at myself.) Maybe it's something about the oblique light of new spring and late autumn shining through windows at an angle that's rare during those long summer months? Dust-hunting light.
Apricity - meaning the warmth of the winter sun - is a wonder in itself, and not a poor substitute for ‘true’ sunbathing. On sunny winter days, I seek out direct sunlight, something I’d never do in summer. The winter sun is gentle and sparkling, capable of warming your cheeks even if the rest of you is encased in a coat, scarf and hat. One of my favourite things to do on a blue sky winter day is to sit in my car and feel the warmth of the sun through the windscreen, closing my eyes to enjoy the golden glow through my lids. Just don’t forget your sunscreen.
Below, we have a table showing 2 different levels of light intensity in relation to time. Pretend we’re comparing a powerful irradiator (yellow) against a weaker irradiator (green). Can we achieve the same total light intensity? And can we achieve the same quality of curing with each irradiator?
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Getting a high-quality UV cure is dependent on 2 things - light wavelength and total light intensity. Here, we’ll address the latter of the two. Total light intensity is also sometimes referred to as integrated light intensity, or total illuminance. But what exactly is it? Simply put, total light intensity is a measure of illuminance over time and space. Its relationship to time, energy, and area can be expressed as illuminance x seconds = J (joule) / cm², with illuminance being the intensity of light.
For some, the lack of winter light will cause serious mental and physical difficulties, and if that’s you, don’t dismiss or diminish it. Winter doesn’t have to be a season of suffering. Some of the ideas above might help, but there are also a range of other therapies available - talk to your doctor. There’s an excellent guide here from UK mental-health charity Mind. Even if you don’t feel that your suffering is severe, consider taking steps to stay happy and well during winter - for example, because I live in a northern climate, I take a daily Vitamin D supplement in autumn and winter as recommended by the NHS.
This is a wonderful range of suggestions, thank you. :) And it sent my thoughts in so many new directions, as your writing always does...
I wish you all a glowing autumn, and a sparkling winter. Let me know in the comments how you use light in the darker months.
...and that makes me remember being taught about the use of the seasons in surveying and landscape photography when I was an archaeologist - how the low light's great for recording features, but the high summer is when the earth dries out enough to show where hidden features are trapping moisture, but *that* is nothing compared to the terrain shadows that appear after a decent snowfall. A full year of sunlight is a wonderful toolkit for recording a place properly.
October’s book club will feature Kaitlin Curtice talking about her book, Living Resistance - there’s a reading guide here. Do join us live if you can, and log-on details will be sent via Chat.