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Remember that if containers break, you have to shut down your filler. That means a lot of downtime instead of production. There’s also a material amount of risk because you have to make sure none of the broken containers got into the product.

EBIs were originally created to solve the returnable beer bottle problem. Imagine you get a beer bottle back from a customer: you want to make sure the beer bottle is empty, that there’s nothing in it, that there is no damage from use. The beer industry has been using EBIs for a good while, and over time it’s become more sophisticated to match the broad sense of issues.

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In food production, almost all glass is “one way”: there are not many returnable glass containers (for example you can’t return a spaghetti sauce container). That means the problem’s a little simpler because there’s less to worry about. Generally, food producers worry about the same things:

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Optical coatings are thin films that are applied to optical components to control their reflectance, transmittance, or polarization properties. They are used in a wide variety of applications, including lasers, telescopes, cameras, and medical devices.

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Optical coatings work by interfering with the light waves that are reflected or transmitted by the optical component. When light waves are reflected from a surface, they can interfere with each other constructively or destructively. Constructive interference occurs when the waves are in phase with each other, and destructive interference occurs when they are out of phase with each other.

The challenge with that sophistication is that those machines are fairly intensive to operate. If you visit a beer plant, you probably noticed that beer lines are generally configured to run one type of container. That means it’s more straightforward from the operational standpoint to run an EBI on this type of container – more than in the food industry, where you might run many products on one line and must do constant product changeover.

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The type of interference that occurs depends on the thickness of the coating and the wavelength of the light. If the thickness of the coating is a quarter of the wavelength of the light, then the waves will interfere constructively, resulting in high reflectance. This is known as a quarter-wave coating.

For example, Figure 3shows the reflectance when the number of layers is 11 when HR coating is applied so that the optical film thickness is λ/4 (λ = 550 nm). Figure 4 shows that as the number of layers is increased, the reflectance approaches 100%. At a wavelength of 550 nm, the reflectance of 11, 21, and 31 layers is 98%, 99.9%, and 99.999%, respectively.

If you’re working in food and beverage, you’re probably familiar with something called “EBI”, or “Empty Bottle Inspection”. The theory of these is very simple: most food and beverage operators want to inspect the integrity and quality of their glass container before filling it with expensive product – and potentially having it break, or finding a defect that makes it unsuitable to sell. EBIs have been around for about 30 years and their primary job is to do a sophisticated inspection of this kind of container.

When you combine these two machines, you get the benefit of up-front operational efficiency. And on the backend, you’re getting 100% assurance that your product is foreign material free. With our systems, we can guarantee that:

Optical coatings are a rapidly evolving field. New coating materials and coating techniques are being developed all the time. This is leading to new and improved applications for the coatings. In the future, optical coatings are likely to play an even more important role in a wide variety of technologies. To discuss your next project, contact us or request a quote! Our expertise in coating technologies and coating design can help you achieve high-performance optical surfaces for your specific needs. Please contact us if you’d like to schedule a  consultation or request for a quote on your next project.

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Optical coatings can be customized to meet the specific requirements of an application. For example, a mirror for a laser might require a coating that has high reflectance at a specific wavelength. Or, a telescope might require a coating that has high transmission in a specific wavelength range.

The good news is that X-ray systems are great for solving these problems. At Peco InspX, we’re focused on delivering X-ray-based EBI for one-way glass. These systems are simple to operate, there’s no container handling, there’s nothing that spins the bottle – it’s a simple, straightforward capability. From a food operator standpoint, our machines will find those defects. We’re able to get containers that would break on the line out of the feed stream.

Until recently, X-ray systems have been focused on full container inspection. But Empty Container Inspection is very viable, especially when X-ray-based. The X-ray makes the process simple. And if you’re already using an X-ray system at the end of your line, the good news is you already know how to use an X-ray on the front-end.

So, generally, EBIs are less prevalent in the food industry. But let’s take a moment to think about when food producers might need the most help with detection, and what might best be helpful.

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