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In order to arrest pipe leaks without applying hot works, it shall be carried out using the cold repair methods of epoxy repair compounds and pipe repair kits.

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Based on the pipeline data gathered, the manufacturer would design and provide a detailed engineering calculation and application technique for the pipes repair and rehabilitation works. It is also necessary to ensure that the applicator is well-trained to apply the pipe repair wrapping products as well as a site risk assessment has been performed prior to work commencement. Proper Personnel Protective Equipment should be worn and risk mitigating/ reducing steps employed to minimize or avoid all unnecessary risks.

Inspect the repaired pipeline for any visual defects. Check that the repair thickness and length complies with the requirements stated in the Engineering Calculation. Allow the repaired area to be cured for several hours and the repairing of pipes is completed.

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Wrap Seal Quick Repair Kit for Pipe Leaks is a pipe repair kit suitable for offline pipe leak repair for low pressure general pipe medium. This pipe repair kit is suitable for pipe diameter up to 450mm (18”).

Wrap Seal Quick Repair Kit for Pipe Leaks is suitable for pipeline operating pressure up to 28kg/cm² (400psi) and operating temperature up to 200°C (392°F). Wrap Seal Quick Repair Kit consist of 1 roll of Wrap Seal Fiberglass Tape, 1 unit of SS106 Seal Stic Underwater Epoxy Stic, 1 pair of chemical gloves and operating instructions.

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Pipe weld joints are one of the weakest links within the piping system. Pipe leaks often occur around the weld joints due to various reasons. Some of the reasons include:

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The inspection procedure for pipe repair and rehabilitation begins with a check of the pipeline data collection, which includes operational pressure, temperature, pipe diameter, and medium. This data is utilised to develop a detailed engineering calculation and application technique for pipe repair and rehabilitation projects. The manufacturer supplies this information, and the installer of pipe repair wrapping products should be well trained.

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In order to perform an effective pipe repair and rehabilitation work, it is mandatory to understand the pipeline operating conditions. Pipeline data including operating pressure, temperature, pipe size and pipe medium should be gathered. All effective pipes repair and rehabilitation techniques should follow international standards and guidelines in accordance to ASME PCC2 and ISO 24817 standards and requirements.

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Pipe repair and rehabilitation are essential components of preserving pipeline integrity. Pipelines that have been fixed must be inspected to confirm that the repair has been conducted effectively and that the pipeline is safe for use.

The first step in all rehabilitation works is to ensure that all pipe surfaces have been rebuilt to even surface profile. The epoxy resin or repair putty should be well-mixed in accordance to manufacturer instructions and applied onto the affected surfaces while ensuring there are no air entrapments. The applied coating thickness and length would be in accordance to the engineering calculation provided that is specific to the repair requirements.

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In general, pipe surface should be prepared to SA2.5 standards whenever possible. In order to ensure good bonding between the epoxy repair compounds with pipe surface, it is necessary to ensure that the surface profile has met minimum of 60 microns roughness. Thereafter, repairing of pipes should begin as soon as pipe surface works has been completed.

Note: If a leak is not successfully repaired, wrapping additional layers of Wrap Seal Fiberglass Tape on the existing repaired section will not stop the leak. It is necessary to remove all previously installed products and redo the pipe repair works from the start.

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After the pipe repair work has been finished, the pipeline should be inspected for visible flaws. The thickness and length of the repair must meet the specifications outlined in the Engineering Calculation. Before resuming service, the repaired area must be cured for several hours.

The final step is to apply the pipe repair tape. Wrap the repair tape (e.g. fiberglass repair tape) approximately 200mm before start of defective location. Wrap the pipe as tightly and evenly as possible, pulling with sufficient strength during each layer of wrapping. Apply the entire roll over the pipe surface with at least 50% overlap for the entire pipe repair sectionin accordance to Engineering Calculation Report. Repeat the wrapping for a specific number of layers of the repair tape and finally tapering off with approximately 25mm over each wrapping layer. The wrapping direction can be alternated between subsequent layer of wrapping so as to increase its mechanical strength in various directions.