WAR coating is optimal when two separate wavelengths are required at a high-performance transmission.Recognisable for the “W” shape the coating forms within reflectance curves.

Precisely layering the electrode sheets and separator is critical for the quality of the battery cell. Machine vision provides accurate stacking alignment in the µm range.

IndustrialCCTV solutions

Torr formulates their own recipes in-house for custom coatings. These recipes are produced using specialist software. Test pieces are coated and then tested for compliance using our UV-vis-IR and FTIR spectrophotometers.

An industrial camera can be used in a wide variety of applications. Line scan camerasare often used to inspect continuous webs, for example for print image inspection. Area scan camerascan be found in a variety of factory automation applications where they identify, sort, or inspect parts. Basler industrial cameras are used in intelligent traffic systems, retail, and microscopy applications, among others.

See our large portfolio for yourself: Whether you need mono or color cameras, with CMOS sensors from manufacturers such as e2V, AMS, Sony, or onsemi, with USB 3.0, GigE, 5GigE, or CXP-12 interfaces, as well as a wide range of resolutions and frame rates - this selection will include the right industrial camera for your application.

Torr Scientific offers fused silica viewports with an AR (anti‑reflective) coating on each face comprising a single quarterwave layer of MgF2 optimised for a customer‑specified wavelength range. Please advise the important wavelengths or wavelength range with your enquiry or order. Wavelength ranges between 190 nm and 1550 nm are offered as standard, although coatings for other wavelength ranges can be quoted on request.

Production linemonitoring camera

Quickly and easily design functions like intelligent structure recognition, micrometer-precise object positioning, or robust code recognition. Flexibly integrate everything you need into your own application.

Torr Scientific fused silica viewports are offered with a four‑layer broadband anti‑reflective (BBAR) coating on both sides of the window optimised to a customer-specified laser wavelength range. In many cases, the coating reduces reflection to below 1% per face or 2% total at the key wavelengths specified. Please advise the important wavelengths or wavelength range with your enquiry or order. Wavelength ranges between 240 nm and 1550 nm are offered as standard, although coatings for other wavelength ranges can be quoted on request.

Industrial camerasystem

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To determine the success of the AR coatings, the transmission and reflection rates are measured using our spectrophotometers. These fire beams of light moving sequentially from UV to IR at the coated optic. The detector then measures the coating’s transmission and reflectance across the specified range, in comparison to the theoretical curve.

pylon offers certified drivers for many camera interfaces, as well as simple programming interfaces and practical tools for camera setup.

Torr Scientific offers a wide range of Anti-Reflective (AR) coatings to improve the efficiency of laser transmission and to minimise the reflections from optics within vacuum viewports.

This board level camera is well suited for inline process monitoring. Its modular design allows it to fit into tight spaces and offers the performance of a GigE camera.

Differences between the refractive indices of the air and the optic leads to reflections. These reflections occur on both the air‑side and the internal face of the optic. Applying an anti‑reflective coating to both faces creates destructive interference to reduce reflections.

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Machinecamera monitoring

In principle, industrial cameras work like conventional digital cameras, but have additional functions and features that make them ideal for use in harsh industrial environments and for demanding applications.

Theoretical reflectance curves for a single BBAR-coated face of fused silica. As the wavelength range increases the reflectance gets poorer.

Industrialcameras

Industrial processcameras

This process helps to ensure that the optic and it’s coating are targeting the correct wavelengths and achieving optimal transmission levels.

There are a variety of different wavelengths that can be targeted with AR coatings, from deep ultraviolet (UV) all the way through to Infrared (IR). With the ability for a single wavelength, multiple, or a range of wavelengths to be targeted by altering the type of coating.

The right illumination is critical in a vision system. Properly combining lighting with the camera and lens ensures the best possible results in your application.

Our 3D cameras include software to deliver an efficient, individual solution for many applications. We provide off-the-shelf or customized solutions, depending on your needs.

AR coatings are typically manufactured for vacuum optics viewports, Torr offers a wide range of optic materials. A full list of coated and non-coated available optics can be found on the Torr Scientific Vacuum Viewports webpage.

There are also other crucial differences: The image quality of an industrial camera is often higher than that of a "normal" camera, since much more detailed images must be captured, especially for certain measurement tasks. The familiar elements of a digital camera, such as a viewfinder, a shutter release, or an automatic flash, are not found in industrial cameras. These cameras are connected to a computer via an interface. The camera is then triggered via an I/O cable (I/O stands for input/output) and the signal to take a picture is sent via software installed on the PC.

These boards provide robust, high-speed image acquisition and processing as well as signal control. The FPGA processors ensure real-time processing.

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We offer line scan cameras with different resolutions, CMOS sensors, interfaces, and data rates - for better quality assurance and sorting processes.

Basler area scan cameras include a wide variety of offerings, all known for exceptional quality and image results in industrial applications.

Like CCDs, CMOS(Complementary Metal Oxide Semiconductor) sensors are semiconductor image sensors that convert light into electrical signals.

Industrial cameras can be found in many application areas today: They are used for production monitoring, for example, or they fulfill complicated measurement tasks. Industrial image processing is primarily used for quality control. Digital industrial cameras are generally more robust than conventional digital cameras because they are also exposed to other external influences, for example in applications with high ambient temperatures.

Torr Scientific fused silica viewports are offered with a four‑layer W‑anti‑reflective (WAR, named for the shape of the reflectance curve) coating on both sides of the window optimised to customer‑specified laser wavelengths. In many cases, the coating reduces reflectance to below 1% per face, or 2% total, at the key wavelengths specified. Please advise the important wavelengths or wavelength range with your enquiry or order. Wavelength ranges between 240 nm and 1550 nm are offered as standard, although coatings for other wavelength ranges can be quoted on request.

Figure 2: The graphic on the left shows how opposing troughs and peaks cancel each other. The graphic on the right shows how two reflected waves from a coated face can be made to interfere destructively in this way. Because R2 has travelled further before reflection, its phase (peak/trough position) is changed relative to R1 such that the troughs and peaks are opposed.

Other optics options for coating include lead glass, barium fluoride, potassium fluoride, and magnesium fluoride. Find out more on the Torr Scientific Vacuum Viewports webpage.

Torr Scientific laser viewports are offered with a two‑layer V‑anti‑reflective (VAR, named for the shape of the reflectance curve) coating on both sides of the window optimised to a customer specified laser wavelength. The coating reduces reflectance to below 1% per face, or 2% total, at the wavelength specified. Please advise the laser wavelength with your enquiry or order. Wavelengths between 240 nm and 1550 nm are offered as standard, although coatings for other wavelengths can be quoted on request. Viewports with coatings for a wavelength range can also be offered.

In complex cases where a greater number, or a larger range of wavelengths are required, a SPAR (special) coating is possible.Please contact the sales team for more information if this is a consideration for a project or purchase.

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BBAR (broadband) uses multiple layers to optimise for a continuous range of wavelengths.This high-performance coating works best when the lower range is no less than half the upper range (e.g., 500nm – 1000nm).

Our aim is to provide you with a complete system that works reliably and simply in your application. Together with the right industrial camera, our components create a perfectly coordinated vision system.

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It can be complex to determine which AR coating is best for each project, it is a combination of factors surrounding the desired application and required wavelengths.

To coat the optics, they are placed within a vacuum chamber in which a high energy electron beam heats the coating material to over 1000°C. As the material is rapidly heated, it transforms into a vapour cloud, coating the optic.

IndustrialCCTVcamera

If these are not suitable, please contact our sales team, and they will happily discuss your options. They can advise about coatings regarding viewport applications and provide theoretical curves for your convenience.

VAR uses two layers of coating and is a high-performance approach for a singular wavelength.Recognisable by the distinctive “V” shape it forms on reflectance curves.

Laboratory analyzers use vision technology, and the addition of a Convolutional Neural Network (CNN) automates sample evaluation at high confidence levels.

AR coatings work by creating a stepping stone in the difference between the refractive index of the optic and the external world.

Torr is able to provide theoretical “curves” (plotted graphs) to display the estimated transmission and reflection levels for each AR coating and optic.

IndustrialPTZcamera

The free Basler pylon Software Suite provides software specially tailored to these industrial cameras. The pylon vTools also allow you to easily integrate image processing functions into your application.

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Another argument in favor of Basler cameras: Basler stands for quality. We put each of our cameras through its paces and subject them to precise calibration and comprehensive mechanical, electrical, and optical tests before they leave one of our two production facilities. The leanest possible production is important to us. Thanks to lean processes, we can reduce effort, errors, and costs, producing only the high-quality cameras. We pass these benefits on to you, offering our customers our excellent price/performance ratio.

Lenses are a decisive factor for image quality. The appropriate optics strike a good balance between desired imaging performance and price.

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This also includesGenICam: We are one of the companies that played a key role in developing the requirements for this standard. GenICam stands for "Generic Interface for Cameras" and is a generic programming interface for industrial cameras.

Additionally, there are a wide range of optical materials available for AR coatings, all of which have their own unique benefits.

The In-Sight 2800 vision system combines artificial intelligence (AI) with traditional rule-based vision tools to solve a wide range of applications.

To ensure that Basler cameras run smoothly in your application, we not only adhere to industry-wide standards, we are also involved in defining these standards. Basler is an active member of various standardization committees such asGigE Vision,USB3 VisionandEMVA1288.