Fused Silicagrades

The idea of a hex socket screw drive was probably conceived as early as the 1860s to the 1890s, but such screws were probably not manufactured until around 1910. Rybczynski (2000) describes a flurry of patents for alternative drive types in the 1860s to the 1890s in the U.S.,[2] which are confirmed to include internal-wrenching square and triangle types (that is, square and triangular sockets) (U.S. patent 161,390), but he explains that these were patented but not manufactured because of the difficulties and expense of doing so at the time.

Some hex keys have a rounded end, allowing them to be used at an angle off-axis to the screw. This type of hex key was invented in 1964 by the Bondhus Corporation[19] and is manufactured by several companies. While providing access to otherwise inaccessible screws, thinning of the tool shaft to create the rounded shape renders it weaker than the straight-shaft version, limiting the torque that can be applied; in addition, the rounded end only makes point contact with the screw as opposed to the line contact made by straight-shaft keys.

While often used in generic terms for "hex key", the "Allen" name is a registered trademark (circa 1910) of the Allen Manufacturing Company (now Apex Tool Group) of Hartford, Connecticut; regardless, "Allen key" and "Allen wrench" are often seen as generic trademarks.

In Germany the term "INBUS" is a registered trademark, originally an acronym for Innensechskantschraube Bauer und Schaurte, introduced in 1934 by the German company Bauer & Schaurte, in 2015 acquired by INBUS IP GmbH, Breckerfeld, Germany). INBUS IP GmbH was registered with the stated purpose of holding and licensing the trademark INBUS. In late 2015 to early 2016, the company sent out desist orders to companies using the name "Inbus" for hex keys.[10][11][12] Hex keys with the INBUS brand are now manufactured at HaFu Werkzeugfabrik H. J. Fuhrmann GmbH, Breckerfeld, North Rhine-Westphalia, as of 2017 accounting for 7% of the company's EUR 8 million turnover[13] and as "Unbrako" key or wrench in Scandinavia (originally a Pennsylvania company established in 1911, in 2008 acquired by Deepak Fasteners Limited).[14] In Italy, it is known as brugola, for the company Officine Egidio Brugola (established 1926). In 1946 Egidio Brugola patented an important variant with a spiral shank.

Fused silica transmissionspectrum

In his autobiography, the founder of the Standard Pressed Steel Company (SPS; now SPS Technologies, Inc.), Howard T. Hallowell Sr. presents a version of events[4] in which SPS developed a hex socket drive in-house, independently of Allen, circa 1911. From this came the Unbrako line of products. This account from Hallowell does not mention the Allen patent of 1910 nor the Allen safety set screw product line. Hallowell does describe, however, the same inspiration also mentioned in connection with Allen for a wave of adoption of the hex socket head, beginning with set screws and followed by cap screws. This was an industrial safety campaign, part of the larger Progressive Movement, to get headless set screws onto the pulleys and shafts of the line shafting that was ubiquitous in factories of the day. The headless set screws would be less likely to catch the clothing of workers and pull them into injurious contact with the running shaft.

IRFused Silica

Fused silica glass's transmission spectrum demonstrates its optical performance in different bands. The transmission spectrum chart indicates that from 250nm to 2800nm, fused silica glass has very high transmission rates. The primary loss is due to reflection rather than absorption. The spectrum's curve exhibits the performance of fused silica glass in different bands while accounting for Fresnel reflection loss (1-R)².

BK7transmission

Hex keys are designated with a socket size and are manufactured with tight tolerances. As such, they are commonly sold in kits that include a variety of sizes. Key length typically increases with size but not necessarily proportionally so. Variants on this design have the short end inserted in a transverse handle, which may contain multiple keys of varying sizes that can be folded into the handle when not in use.

Hallowell said that acceptance of the internal-wrenching hexagon drive was slow at first but that it eventually caught on quite strongly.[7] This adoption occurred first in tool and die work and later in other manufacturing fields such as defense (aircraft, tanks, submarines), civilian aircraft, automobiles, bicycles, furniture and others. Concerning the dissemination of the screws and wrenches, Hallowell said "the transition from a square head set screw [Hallowell refers here to the then-ubiquitous external-wrenching square drive] to a hexagon socket head hollow set screw[,] for which had to be developed special keys or wrenches for tightening or loosening the screw, was the cause of more profanity among the mechanics and machine manufacturers than any other single event that happened. […] I am sure that the old-timers who read this book will remember this period vividly."[8] (These transitional growing pains echo those experienced many decades later with the adoption of the Torx drive).

Hex keys are best known as "Allen keys" or "Allen wrenches" in English-speaking countries like the UK, Australia, Canada and the U.S. and in Spanish-speaking countries such as Spain and Mexico (The "Allen" name is a registered trademark, originated by the Allen Manufacturing Company of Hartford, Connecticut, circa 1910.[1] The brand is now owned by Apex Tool Group, LLC, which was acquired by Bain Capital in 2014).

Fused silicarefractive index

Fused silica glass, with its excellent transmission rates and stable optical performance in multiple spectral bands, has become an indispensable material in modern optical systems.

Hex keys are made by imparting the hexagon cross-section to steel wire (for example, with a drawing die), then bending and shearing.

Fused silica glass displays excellent optical performance in different spectral bands. Compared to natural quartz, fused silica glass has a higher transmission rate in multiple bands. This material can provide excellent transmission performance in the ultraviolet, visible, near-infrared, and infrared bands, making it widely used in optical applications.

A hex key (also, hex wrench, Allen key and Allen wrench or Inbus) is a simple driver for bolts or screws that have heads with internal hexagonal recesses (sockets).

Quartztransmissionspectrum

Besides its excellent performance in the ultraviolet and visible light bands, fused silica glass also has significant advantages in the terahertz band. Quartz crystals, especially Z-cut quartz crystals, exhibit over 70% transmission in the terahertz band with wavelengths greater than 50μm. This performance makes them suitable for producing terahertz lenses, quartz prisms, and terahertz windows. In the visible range and terahertz band, Z-cut quartz crystals maintain high transmission rates without altering the light's polarization state, providing significant convenience for the adjustment and application of optical systems.

Quartz UVtransmission

Tamper-resistant hex screws have a protruding pin in the center of the hex recess that prevents insertion of standard hex keys; as such, they can only be fastened and removed with a special key that has a recess for the pin. A similar "center pin reject" security feature is also used on torx screws.

Hex socket screw heads are usually made by stamping the head with a die, plastically deforming the metal. Other ways to generate the hex socket include linear broaching and rotary broaching. Broaching the heads with a linear broach is essentially the metalworking analog of mortising wood with a mortising machine; a hole is drilled and then the corners are broached out. This operation often leaves little telltale curled chips still attached at the bottom of the socket. These are negligible for most applications.

Hex keys are measured across-flats (AF), which is the distance between two opposite (parallel) sides of the hexagon.[15]

UVFused Silica

Hex keys are formed from a single piece of hard hexagonal steel rod, having blunt ends that fit snugly into similarly shaped screw sockets. The rods are bent to 90º, forming two arms of unequal length resembling an "L". The tool is usually held and twisted by its long arm, creating a relatively large torque at the tip of the short arm; it can also be held by its short arm to access screws in difficult-to-reach locations and to turn screws faster at the expense of torque.[1]

Hex key sizes in the U.S. are defined in ANSI/ASME standard B18.3-1998 "Socket Cap, Shoulder, and Set Screws (Inch Series)".

These categories indicate that fused silica glass has high transmission rates in various spectral regions, demonstrating excellent transmission performance in the far-ultraviolet band (185-2500nm) and the near-infrared band (260-3500nm). For instance, some fused silica glass models can maintain over 80% transmission in the deep ultraviolet band at 165nm, and while absorption peaks may occur around 2800nm, the transmission rate remains above 80% at 3500nm.

Standard metric sizes are defined in ISO 2936:2014 "Assembly tools for screws and nuts—Hexagon socket screw keys",[16] also known as DIN 911.[17]

SPS at the time was a prominent maker of shaft hangers and collars, the latter of which were put in place with set screws. In pursuit of headless set screws with a better drive than a straight slot, Hallowell said, SPS had sourced set screws of square-socket drive from Britain, but they were very expensive.[5] (This was only 2 years after Robertson's Canadian patent.) This cost problem drove SPS to purchase its first screw machine and make its screws in-house, which led to SPS's foray into fastener sales (for which it later became well known within the metalworking industries). Hallowell said "[for] a while we experimented with a screw containing a square hole like the British screw but soon found these would not be acceptable in this country [the U.S.]. Then we decided to incorporate a hexagon socket into the screw […]."[6] Hallowell does not elaborate on why SPS found that the square hole "would not be acceptable in this country", but it seems likely that it would have to have involved licensing Robertson's patent, which would have defeated SPS's purpose of driving down its cost for internal-wrenching screws (and may have been unavailable at any price, as explained at "List of screw drives > Robertson"). The story, if any, of whether SPS's methods required licensing of Allen's 1910 patent is not addressed by Hallowell's memoir. The book does not mention which method—cold forming or linear broaching—was used by SPS in these earliest years. If the latter was used, then Allen's patent would not have been relevant.

The term "hex-head" is sometimes used to refer to this type of drive, but this use is not consistent with its more conventional use referring to external-wrenching hexagons.

P. L. Robertson of Milton, Ontario, first commercialized the square socket in 1908, having perfected and patented a suitable cold forming method, using the right material and the right die design. In 1909–1910, William G. Allen also patented a method of cold-forming screw heads around a hexagonal die (U.S. patent 960,244). Published advertisements for the "Allen safety set screw" by the Allen Manufacturing Company of Hartford, Connecticut, exist from 1910.[3]

Fused silica glass, as a high-quality optical material, is widely used in the manufacture of optical lenses for ultraviolet, visible, and near-infrared light. Its excellent transmission and optical properties make it an ideal choice for manufacturing micro-lens arrays, diffractive optical elements (DOE), lenses, and other optical components. This article will explore the transmission rate of fused silica glass and its transmission spectrum characteristics.

World War II, with its unprecedented push for industrial production of every kind, is probably the event that first put most laypersons in contact with the internal-wrenching hexagon drive. (Popular Science magazine would note in 1946 "Cap screws and setscrews with heads recessed to take hexagonal-bar wrenches are coming into increasing use.")[9]

Compared to natural quartz, the transmission spectrum of fused silica glass in the range of 270nm to 2600nm has lower transmission rates, especially in the ultraviolet band, where the transmission performance is significantly inferior to Fused Silica Glass. Fused silica glass offers a wider transmission range and higher transmission rates, making it a more ideal choice of optical material.