Edmunds.com, Inc. - www edmunds com
"Our experience with manufacturers of printing equipment was lacking in communication and quality. Systematic Automation worked with us on automating our printing process, manufacturing custom unloading, and loading systems to work with our assembly line."
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Datavideo Academy is a comprehensive learning platform established by Datavideo Technology. As a professional Broadcast and AV equipment manufacturer, Datavideo Technology is not only committed to providing quality products to users, but also has the responsibility to help users learn to operate Datavideo products.
"I was starting my business and completely lost. Systematic Automation helped every step along the way and encouraged questions."
Dyne Test: You will need a dyne kit with droppers in order to perform this test. With the test you will be able to determine if you have a good dyne level if the liquid maintains its state. If your dyne level is less than optimal, liquid will bead out and not leave the full liquid line on your cup.
Adhesives and sealants are formatted in either epoxy or acrylate forms. Applications using plastics, rubbers, glass, metal and ceramics rely on adhesives and sealants. Adhesives offer bonding that is not visible. Sealants cure and form in place. Conformal coatings (layer of protection for circuit boards) and encapsulants (electrical insulation) are applications that typically use UV curing.
In recent decades, UV curing technology has grown rapidly. The instant curing technology that revolutionized printing has now spread to other industries and technologies due to its ability to be processed and packaged within seconds of exposure.
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Wait for lamps to cool before restarting. When a lamp is turned off, ions and electrons recombine and charge carriers are lost. In contrast, when the lamp is still hot, the atoms in the lamp move quickly and this leads to a high resistance when the lamp is restarted.
A high quality cable, rated at 20 KVA, is used in all high voltage cables manufactured by Systematic Automation and can be supplied to users for any additional connections that may be required.
When the camera is set up, there is no need to use an additional remote controller. The physical buttons on the rear panel of the BC-15C make it very easy to adjust settings.
BC View Assist App is the ultimate companion for BC-15 devices, simplifying control and enhancing streaming. Automatically detecting connected devices, it enables effortless DVIP management.
"We were confused of where to go for our application. Systematic Automation was the right choice. Not only did they make tooling specific for our product but they gave excellent advice for printing that saved us thousands."
User can access the BC-15 series directly from the mobile APP for configuring settings. Default DHCP setting makes the device plug and play. Static IP will be activated if the router does not support DHCP. Enter the IP address manually.
Most off-the-shelf C/CS lenses are manual aperture lenses but some adopt DC-IRIS technique which is thus also included in the BC-15C, making lens selection hassle-free.
Ozone is a gaseous form of oxygen which is formed by ultraviolet light generated from arc type UV lamps (not LED lamps which generate no ozone). It’s characteristic odor is readily detectable at low concentrations (0.02 to .05 parts per million). Excessive exposure to ozone produces local irritation of the eyes and of the respiratory tract. It can be dangerous at higher than acceptable levels in the workplace. Be sure your equipment has adequate ventilation. Do not use your equipment in a confined space. Maintain work area ozone levels below the OSHA permissible exposure limits of 0.1 part of ozone per million (ppm) of air in an 8-hour time weighted average. Maintain a healthy work area by monitoring ozone levels using detecting instruments such as the EZ-1X device available from Ozone Solutions.
Welcome to the BC View Assist App, your essential tool for effortless control and enhanced streaming with BC-15 devices.
With support for major video coding standards and innovative streaming protocols, it delivers precision. Accessible directly from mobile, it redefines convenience in configuring remote settings, ensuring a seamless streaming experience.
The BC-15CN supports PoE for easy installation. No need to find local power outlets or hire an electrician to install outlets wherever you want to mount your camera. Simply run a single CAT 6 cable to power your BC-15CN.
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Reflectors are extremely important, generating around 70% of the usable UV, so they should be checked and maintained regularly. Reflectors should be replaced whenever the lamp is changed, or sooner if they are dirty or damaged.
UV Curing is a special curing process that utilizes UV lamps to create a chemical reaction or physical action that takes place, resulting in a harder, tougher or more stable linkage or substance.
Cross Scratch Test: A cross scratch test is simple, and only requires a blade. You will know an image will not stand the test of time if a blade is pressed against it and scratches it off. You might even be able to remove the ink using your fingernail.
99% of failures are misdiagnosed as lamp failures. Most often, these are actually failures caused by other components such as capacitors, ballasts, reflectors, or ignitors. However, there are some standard signs that will alert you when a lamp replacement is necessary. There are two issues that will demand immediate replacement: a lamp with depleted running voltage, and a lamp that is swollen.
Keeping your UV lamp clean can help prevent problems like devitrification that can occur when it becomes overheated after surface contamination. Natural "devitrification" occurs when quartz converts back into a crystalline structure, which is a very poor UV transmitter. As a result of devitrification, quartz becomes less transparent to UV light, with many white spots on the surface. Once this occurs the lamp will become very poor at transmitting UV. The different density causes micro cracks in the body of the lamp and loss of vacuum power, which will lead to lamp failure. UV lamps may need to be replaced once devitrification begins.
"Our production has nearly doubled from switching over from our previous printing machine. SA has integrated features into the printing process to make it effortless for the operator."
The UV inks are not as resilient as the solvent based inks. In the event the product will be used repeatedly, Systematic Automation heavily recommends pretreatment, which can range from flame, plasma and Fierosil. To determine if you need to pretreat an item, you can conduct a dyne test or a cross scratch test.
Great customer service is part of our culture here at Systematic Automation. We’re ready and happy to help you with your questions, and assist you in selecting the right machine for your specific application. We’re also happy to provide you with a customized quote. Just get in touch - we’d love to hear from you.
There is still work to be done on the technology that will enable UV LEDs to be widely used in the UV curing industry, but even today operators can see benefits in using LED over traditional UV lamps because:
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"Taking our printing process in house was the best decision we could have made. Orders are much more profitable and the Model F1 is so simple to work with that we are introducing new products."
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A UV lamp can also undergo devitrification if chemical impurities on its body, such as oil secreted by the skin, catalyze the process. Our recommendation is:
The UV curing process can be used to cure UV inks, adhesives, and resins. One of the greatest advantages of UV inks is that they stay liquid as long as they are not exposed to UV light and cure almost immediately, allowing greater freedom for the operator. For printers with consistent orders and a desire to increase production throughput, UV inks are an excellent choice.
Traditionally, UV curing is done using lamps that cover a wide spectrum of wavelengths. This UV system comes with a series of advantages that make it the ideal choice amongst operators, such as:
Insulated electrical cables carry high power from the power supply to the lamp. These voltages can be dangerous. Precautions should be taken in both the location and protection of these lines.
During video production, you can stream your program to different platforms such as YouTube and Facebook. If using Datavideo dvCloud, you can even stream your program to 25 different platforms at the same time while backing up your program on the cloud server.
Equipped with a 1/2.3” CMOS sensor, the BC-15CN delivers stunning 4K 50/60p output, ideal for eSports and versatile in various settings. The specialized eSports lens captures dynamic scenes with clarity, while the standard lens adapts to a wide range of applications.
Click here for a material safety data sheet (MSDS) on ozone. Contact your State OSHA office for compliance assistance. Contact Systematic Automation service department (860) 677-6400 ext.117 for assistance on how to provide adequate ventilation for your particular machine model. Ozone free lamps are available from Systematic Automation. These type of lamps may not be appropriate for your particular application. Call our service department for information on ozone free lamps.
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Surface temperature of the lamp during normal operation will exceed 800 degrees Fahrenheit. Before attempting service procedures on the lamp, allow the unit to cool. Observe appropriate precautions to avoid burns. Handle the bulb with cotton or surgical gloves or a lint-free towel at all times, as fingerprints can be etched into the quartz.
The small box design of the BC-15CN makes it incredibly flexible for mounting anywhere. Despite its compact size, this device does not compromise on quality. Equipped with a 1/2.3” 4K CMOS sensor, it captures high-quality images, showcasing incredible details of the subject. Additionally, it supports NDI connection, enhancing its versatility for seamless video streaming and integration into various network-based workflows.
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User can install a CS Mount camera lens to the BC-15CN, or use a C Mount camera lens with the bundled 5mm CS-C camera lens adapter ring. User can have a wide range of visual expression by using different lenses for the BC-15CN.
Through the Datavideo Academy platform, users can easily master the operation of Datavideo products and experience the unique design of Datavideo products, further creating a variety of applications and bringing a good user experience. Now, a tutorial video for the BC-15 Series is available at Datavideo Academy to help you get the best performance out of the product. Please click on the following link.
The BC-15 App streamlines the process of setting up your camera for streaming. With easy-to-use streaming settings, you can quickly connect your camera to your preferred streaming platform and share your content with others.
There are no present U.S. Government standards on worker exposure to ultraviolet light. However, there is a NIOSH document, “Criteria for a recommended standard… Occupational Exposure to Ultraviolet Radiation” (No. HSM 73-11009), and several useful publications are available from the Bureau of Radiation of the Food and Drug Administration.
Changing the camera angle is easy with the three 1/4” screw holes on the BC-15. It gives you the flexibility of mounting it anywhere.
UV curing is a photochemical process that instantly cures inks, coatings, or adhesives using UltraViolet light. Liquid monomers and oligomers are mixed with a small percentage of photoinitiators and then exposed to UV energy. After a few seconds, the formulation hardens or cures, ready for further processing.
An iron lamp will significantly increase intensity. Nanometer ranges are available on our website under UV and lamps. Iron spikes in the 395 nm range. Gallium additive is also available with a peak in the 410 nm range. Your ink supplier will verify if this will be more effective. If so, we recommend you try out an iron lamp and raise the lamp an inch or more. By raising it, you will allow more of the light emanating from the center of the lamp to reach to outside of the material being printed. Iron lamps and additive lamps in our experience are harder to start (they may need to be fully cool to start and may require more than one attempt). They also have a shorter life.
You can adjust the video settings on the mobile phone and preview the video as you make changes to the settings. You can also monitor major camera settings such as HDMI output resolution,camera name, and stream status.
Ultraviolet radiation can be dangerous to the eyes and skin of personnel. Adequate shielding blocking UV light exposure must be provided. If unsafe levels of light are allowed to escape during operation, all personnel in the vicinity of the system should be required to wear goggles with UV certified lenses. Protection is needed for indirect as well as direct eye exposure. Discomfort from excessive eye exposure to ultraviolet light typically occurs about six hours after exposure. Personnel who experience eye pain after possible exposure to direct rays from the UV lamp should see a doctor. Furthermore, in the event that adequate shielding is not possible, all personnel within ten feet of the lamp should wear gloves and a long-sleeved shirt to protect their hands and arms.
The APP will automatically scan the network for connected DVIP devices. All detected BC-15 series devices will be listed for selection.
"We were new to screen printing and Systematic Automation helped us from the beginning of what inks to choose, making our screens and training us on screen printing. We still call for assistance now and then and are met with immediate support."
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Systematic Automation offers UV curing solutions for your application and budget. Contact us to learn more about the best options for your business.
NOTE: If left out, the UV from your factory lights can partially dry the ink. For UV ink printers, we recommend covering the machine so no light can pass through if you wish to leave the ink on the screen overnight or over a break.
Many viewers may have encountered streaming issues, such as video stuttering or frame loss, often attributable to fluctuating bandwidth and network instability. dvCloud incorporates the SRT protocol, effectively reducing frame loss even when your network is unstable. If you are still encountering problems with RTMP streaming, dvCloud stands out as the optimal solution for a smoother and more enjoyable viewing experience.
Low Voltage: A lamp's running voltage will decrease over time. When the lamp voltage drops below the recommendation set by the Voltage Relay, the lamp will not send a "Lamp ready" signal to the press. If this happens, change your light immediately.
Experience a seamless live production future with Datavideo's exceptional NDI products. NDI technology enables effortless connectivity over Ethernet. Explore the magic of our NDI cameras - delivering brilliant 4K video and dynamic Auto Tracking with ease. The iCAST 10NDI switcher revolutionizes integration and control. Datavideo's NDI lineup brings the power of effortless connectivity to live production.