The unparalleled laser technology has become an imperative component of several industries. From manufacturing to food and healthcare, this technology has immense applications. However, the effectiveness of laser technology is significantly affected by the quality of the laser beam.

A laser creates a high-energy beam that can melt and vaporize the material. A high-quality laser machine generates a precisely focused beam. It minimizes the risks of material damage and material wastage.

Laser cutting involves cutting hard and sensitive materials using a high-energy laser beam. A high-quality laser beam with less divergence and a sharp focal point helps you gain precise cuts. In contrast, poor beam quality damages the material, leading to material wastage.

Machine vision cameramanufacturers

Several parameters determine the laser beam quality. It includes beam diameter, beam profile, divergence, and beam stability. In addition, the beam quality factor is another prominent parameter for measuring laser beam quality.

High-speed becomes a key feature for more and more machine vision applications. We provide machine vision cameras using the industrial standards CoaXPress, CameraLink, GenICam as well as EMVA 1288. Powerful solutions for high-speed machine vision are availabe with the camera series CamPerform-Cyclone, CamPerform-CP and CamPerform-CL.

Machine vision cameraRaspberry Pi

The camera technique directly illuminates a camera sensor. The laser beam is directed to a flat diffuse surface, and a lens directs the light onto a CCD (charge-coupled device). It enables you to create beam profiles of large-diameter beams.

The value of 1/e2 is used to determine the diameter of the laser beam. According to the Coherent, 1/e2 is 13.5% of the maximum intensity of the laser beam. The boundary of the laser beam is considered the point when its intensity falls below 1/e2 to its peak value. A short beam diameter enhances the energy density of the laser beam. A larger beam diameter increases the chances of beam clipping, and you need additional costs to avoid this issue.

In this blog post, you’ll explore the process of measuring laser beam quality. You’ll also learn about ways to improve the laser beam quality. So, let’s dive into it.

Zebracamera

I’m the founder of Baison. We have been helping manufacturing industries increase their productivity and capacity with our advanced fiber laser systems for over 20 years.

It is a significant parameter for determining the quality of a laser beam. This factor compares the shape of the Gaussian beam. According to ISO Standard 11146, the value of the M2 factor is:

As one of the leading fiber laser system manufacturers in China. We are committed to providing our customers with accurate, stable, and cost-effective laser solutions.

Optronis established the high-performance interface for industrial image processing with the first 4MP CoaXpress high-speed camera back in 2011. The CamProcess-Cyclone series implements version 2.0 of CoaXPress to double transmission rate. We identify technology trends and focus on useful technologies. That means you benefit from pragmatic and functional solutions:

In industries where precision and efficiency matter a lot, choosing the right press brake to bend metal is crucial. If you work in car manufacturing,

Beam profilers are specially designed equipment for capturing and analyzing the spatial intensity distribution of a laser beam. Among various techniques beam profilers use, knife-edge and camera techniques are the most common.

Available frame rate based on the requested image size is provided for most cameras. Link configuration for cameras of CamPerform series is taken into account. Opening frame rate calculator multiple times allows an easy comparison.

Image

Several parameters characterize a laser beam. Here are some of the commonly used parameters for estimating laser beam quality:

Several tools and techniques have been developed for accurately measuring the laser beam quality. The following are some commonly used techniques and tools for measuring the quality of a laser beam:

The beam profile of a laser beam indicates the spatial distribution of its intensity. Two types of beam profiles are common. One is a Gaussian beam profile, and the other is a flat-top beam profile.

Employing optimized laser beam widths becomes necessary while dealing with expensive materials to maximize efficient usage of the material and the safety of the final product.

CoaXPress Version 2.0 with up to 12.5 Gbps per channel provides high bandwidth for transmisson at high resolution and high-speed.

ISO 11146 standard suggests recording five beam-radius measurements at variable positions in near and far fields along the propagation axis. In some cases, the cross-section at a particular plane may appear like a Gaussian distribution; however, the actual beam propagation differs significantly from a Gaussian beam. In such scenarios, the laser beam has a greater divergence angle.

The divergence depends on the laser beam’s wavelength and waist. A greater beam wavelength has a greater divergence angle. Greater laser beam waist corresponds to lesser divergence.

Beam stability also affects beam quality. It represents the variation in different beam parameters over time. A stable laser beam maintains its orientation, shape, intensity, and position over time. The stability of the laser beam is necessary for various applications.

You need to choose the size of the beam depending on the distance it needs to cover. Also, choose the load your beam has to support. Moreover, considering the material properties, it will target to choose the right beam.

Image

Machine Vision Cameraprice

Image

Beam divergence indicates how much a beam expands as it travels away from the laser beam waist. The divergence is caused by diffraction and is a major problem when employed over long distances. Various applications where the targeted object is hundreds of meters apart from the beam source.

Cognexcamera

Incorporating the divergence angle in the equation for the M2 factor enables you to calculate the value of the M2 factor accurately. After inserting the divergence angle, the final equation for M2 becomes:

Several factors affect the laser beam quality. The following are some prominent factors that influence the quality of the laserbeam:

You don’t need any special tool to measure the distance accurately when measuring the laser beam quality. A ruler is used for this purpose. The main objective of using a ruler is to establish the correct distance between the sensor and the focal point.

Various aspects affect the laser beam stability. It includes the stability of the laser source, thermal and mechanical stability of various optical components present in the path of the laser beam, and surrounding conditions.

According to Spiedigitallibrary, this parameter is commonly utilized in high-power laser applications and materials processing. It is used for determining beam quality and propagation. Power in the bucket refers to the amount of laser power that is delivered into a cone. It is calculated in angular units λ/D that are referred to as “buckets.” Here, λ represents the wavelength of the laser beam, and D shows the characteristic size of the initial beam.

The equation shows that the beam parameter product is directly proportional to the M2 factor. It means that a laser beam with a larger BPP value is not like a Gaussian beam and has a worse quality. λ/π is the minimum value that you can achieve. It corresponds to an ideal Gaussian beam.

A lens is a crucial tool for measuring and analyzing the quality of a laser beam. It enables you to focus the beam at the required position. A standard lens is used whose properties are known to determine the position of the beam waist conveniently. Understanding the position of the beam waist enables you to measure the beam diameter at the perfect distances to calculate the M2 factor accurately.

Laser marking is another popular technique used in several industries. The quality of the beam ensures consistent and refined engraving. It also helps you achieve detailed marking. Moreover, low divergence angles offer concentrated beams, resulting in effective vaporization of the material.

Cameras provided by Optronis for applications in machine vision as well as research allow to capture and transfer images at very high frame rate. These high-speed machine vision cameras are offered in 3 series. Each CamPerform series uses a different interface for data transfer.

Baison Laser offers the best-quality laser machines with excellent laser quality. Its laser cutters, markers, and cleansers enable you to fabricate desired products. So, check the quality of the laser beam and improve it before starting your project.

The beam parameter product (BPP) is another significant parameter for estimating the quality of the laser beam. As per ISO 11146 standard, BPP is calculated as a product of the beam radius and the half-angle beam divergence. The beam radius measurements are taken at the beam waist, and the half-angle beam divergence is determined in the far field.

The calculation of the M2 factor is necessary for applications where the laser beam is focused on a spot. The value indicates the effectiveness of the focus of the laser beam. The lower value of M2 shows that the spot is intense and effectively focused.

CamPerform-CycloneFiber cameras transfer image data via the new CoaXPress over-Fiber interface. The interface can be configurated with standard QSFP+ modules. Operation with virtually any cable length and use in electro-magnetically poluted environments become possible.

The quality of the laser determines the quality of the beam. Baison Laser offers you excellent laser machines that generate high-quality laser beams. Contact us today and get a new, high-end laser.

GigEVision camera

Choosing the appropriate bending machine manufacturing firm is fundamental to enhancing your business efficiency and productivity. From all of the available possibilities, it can be

Improving the laser beam quality is crucial for obtaining desired outcomes. Here are some tips to improve laser quality:

Industrialmachine vision

Understanding the quality of a laser beam enables you to optimize the laser machine to obtain particular results. As the quality of the beam affects the results, you can minimize the defects and inconsistencies in the final products. It enables you to improve customer satisfaction by offering desirable results.

Accuracy matters a lot in today’s manufacturing, and laser cutting has changed the game. But how precise is this tech? To get this, you need

The laser beam diameter defines the beam’s size perpendicular to its propagation direction. Laser beam radius is also used in place of laser diameter. Laser diameter is the beam’s transverse extension. However, most laser beams, including Gaussian beams, do not have well-defined boundaries. Laser professionals set a particular standard to determine the diameter of laser beams.

If the value of the M2 factor comes out to be 1, it represents a diffraction-limited Gaussian beam. If the value of the M2 factor comes out to be larger than 1, it indicates the deviation of the laser beam from the ideal Gaussian beam. However, you can’t achieve a value of M2 factor less than 1.

The CamPerform-CP series provides a large range of camera for a variety of applications. All of them use CoaXPress with up to 6.25 Gbps per channel.

Knife-edge techniques employes slit or spinning blades to cut the laser beam before it reaches the power meter for detection. The intensity of the laser beam is measured as a function of time. The algorithms assist in the reconstruction of the original beam profile.

Zebramachine vision

Due to a lack of industry standards for this parameter, it is generally measured as vertical or horizontal beam quality. The following equation represents vertical and horizontal beam quality:

The mode of the laser beam also impacts the quality of a laser marking. A laser beam with Gaussian mode offers a more concentrated and sharp beam than flat-top mode. The beam shape is another factor that influences the results of laser marking.

However, no laser beam is perfectly Gaussian or flat-top in practical scenarios. The fluctuations in the laser machine make the laser beam different from a Gaussian or flat-top beam. You can use the M2 factor to determine the difference between a real laser beam and an ideal Gaussian beam.

The demand for high-quality lasers is escalating with the effective use of lasers in various fields. The quality of laser beams has become a paramount feature for obtaining the desired products. The increasing use of lasers in precision-demanding fields, like medical science, also harbors the demand for quality lasers. Accurate measurement of a laser beam’s quality parameters can significantly improve the results.

A better-quality laser beam produces clean cuts with minimum rough edges. It minimizes the requirement for post-processing, minimizing the overall laser cutting costs and efforts. You need to spend less time and money on post-processing procedures. It saves you considerable cost and time.

The laser machine is a paramount equipment for several industries. The accuracy of the end product in these fields relies on the quality of a laser beam. Here is an overview of the significance of understanding laser beam quality: