This solution inspects the fill-level and detects any foreign body in opaque containers. It utilizes Automated X-ray Inspection (AXI) to automatically inspect aspects which are otherwise hidden from view. Wherever large numbers of very similar items are produced according to a defined standard, our AXI based Opaque Bottle Inspection System proves to be invaluable tool to ensure quality and to improve yield in processing and manufacturing.

A backlight provides even, low-intensity light. It is placed behind the target and aimed directly back towards the camera.

Label Inspection System: Container labels are key for a company’s branding and product information. Improperly applied labels spoil the aesthetics of the package, company credibility and product image.

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An edge-lit LED panel is made of a row of LEDs attached to the frame (or circumference) of the LED panel, shining horizontally into a light-guide plate (LGP).

Thingularity is an engineering services & technology solutions company with core expertise in the Internet of Things, Industry 4.0, Embedded Systems, Cloud, and AI & ML.

With the 40-key remote control, you can perform various settings on this bottle shelf, which will be illuminated by the LED strip lights in 16 static colors.

These industry-proven LED lights provide the uniform illumination needed for reproducible image quality.

Our solution utilizes a combination of machine vision and AI/ML algorithms along with robotics to help detect & eliminate products with skewed labels, label shift and improper variable data.

Our automated Inspection solutions employ proprietary and industry-best approaches & components and provide the following benefits

Imperfect empty bottles and defects in them lead to stoppages in the filling line. By removing these defective bottles, higher efficiency in filling line can be achieved. Our solution utilizes a combination of machine vision and AI/ML algorithms along with robotics to helps detect imperfections like deformed bottles, cracks, chip-offs, and flaws in the mouth area, base and side wall in an automated fashion

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The challenges posed by manual and semi-automated quality inspection cannot be overstated given the regulatory, financial & public relations implications of poor quality, especially for products like food, beverage, drugs, medical devices, auto components, electronics, etc. While companies are looking to fully automate their inspection processes, most existing solutions are very expensive, can not adapt to the range of products in the market and lack the flexibility required for different product lines.

Caps & Crowns InspectionAmpoule Inspection System & Vial Inspection SystemDimension CheckCosmetic CheckFill CheckCountingBottle Orientation SystemCaser – with 6 Axis / SCARA RobotCaser – Cartesian RobotUn-Caser – Cartesian Robot

Missing Parts DetectionAssembly Integrity: Timing gear matchingValve Lock CheckMachining Defect Check (burs)Contact Area Verification with Matching GearGear Angle Measurements

Labels also carries important variable data like manufacturing date, expiry date, batch number and other plant data to help tracking and tracing in the event of a customer complaint and for regulatory purposes. Improper labels can lead to consumer complaints, dissatisfaction and regulatory challenges.

Machine Vision technology with latest image processing algorithms to identify visual defectsOptics & Lighting to ensure accurate image processing‘Good’ and ‘Bad’ or Other categories bifurcationReal Time Control and visibility of operation

Thingularity works with leading technology partners in the field of AI/ML & Vision based inspection solutions to offer affordable, fully-automated, and high-throughput solutions for the following industries applications

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With the high pace of growth in manufacturing, several supply chain issues arise, of which quality (and regulatory approval) of the products is the most critical. Many manufacturers – big & small – still use manual and semi-automated quality inspection processes, which acts as supply-chain bottleneck and huge quality threat

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High speed, 100% automated inspection at the rate of several components per minuteAI & ML based deep learning tech that learns and adapts to a wide range of productsQuality Insights & manufacturing stats and at one placeEliminates Human Error and costs associated