Fit testing must be carried out on workers who are clean shaven or have no hair between their face and the fitting surfaces of the respirator face piece.

If you are a PCBU wanting to carry out in-house testing, you should consider buying your own fit testing equipment and having an employee become an accredited fit tester.

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There are two methods of fit testing that meet Australian Standards (AS/NZS 1715:2009 Selection, use and maintenance of respiratory protective equipment).

Respirator fittest requirements

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OSHArespirator fittest requirements

The qualitative method is a pass/fail test where you have to report if you can taste or smell a test agent. It can only be used for half-face respirators.

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Fit testing is not required for positive pressure loose fitting head tops or hoods connected to PAPR or a compressed airline hose. Workers who are not clean shaven above the cheeks, neck and jaw must not be provided with close fitting RPE as it prevents a good seal.

Respirators come in different shapes and sizes – one size will not fit everyone. Workers must be individually fit tested to ensure there is an adequate face seal between their face and respirator.

A fit check should be carried out every time a worker puts on a close fitting respirator. This is a quick check to ensure that a respirator (which has already been fit tested) has been put on correctly. There should be a good seal between the respirator and face. A positive-pressure or negative-pressure seal check can be done.

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Close fitting respirators (also known as tight fitting) can consist of half or full face-piece respirators (masks) which may be disposable (e.g. P2/N95) or reusable with filters attached.

Workers can be exposed to airborne contaminants at work. These airborne contaminants can be hazardous to a worker’s health when inhaled. Respiratory protective equipment (RPE) is a form of personal protective equipment (PPE) to protect workers from breathing in:

Where RPE is used as a control measure, a PCBU should put in place a respiratory protection program. A RPE program includes:

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The quantitative method uses specialised equipment to measure how much air leaks into the respirator. It can be used for half- and full-face respirators.

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In many workplaces RPE is used to minimise exposure when used with other control measures. Correct information on the selection, fit and use of RPE is crucial to its effectiveness as a control measure.

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Who can performrespirator fit testing

Fit testing detects for air leaks around the seal between the respirator facepiece and the face of the worker. If there isn’t a good face seal, contaminated air will leak into the respirator and the wearer may not get the level of protection that is needed.

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A PCBU may provide personal protective equipment (PPE) to workers to manage risks to the health and safety of workers in accordance with the hierarchy of controls (cl 36).  Where PPE is used to minimise a risk to health and safety, Clause 44 of the WHS Regulation (NSW) 2017 applies.

A PCBU is also required to provide workers with information, training and instruction in the proper use and wearing of PPE and storage and maintenance.

Under WHS law, a Person Conducting a Business or Undertaking (PCBU) must ensure the health and safety of workers and other persons at the workplace. A PCBU should apply a risk management approach to eliminate and/or minimise risks so far as is reasonably practicable.