Potential hazards of welding include harmful smoke, intense heat, sparks, loud noises, bright light, ultraviolet and infrared radiation. We offer some tips on staying safe while welding.

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We simply don't know everything there is to know about protecting workers from welding fumes. However, there are some common precautions that can be taken to protect workers from injury and illness.

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Even more sophisticated breathing systems exist. The Pureflo Welding Helmet is a powered air respirator with Shade 10 or Auto-darkening features, face, eyes, and head protection. But at a cost. Airline Respirators are also an option, but may not be appropriate for all worksites.

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The Manufacturing Action Plan is a comprehensive strategy to grow B.C.’s manufacturing sector by strengthening our industrial competitiveness and capitalizing on our industries of highest opportunity through five strategic policy pillars:

Welding fumes are basically a mixture of metallic oxides, fluorides, and silicates. Not so wonderful to be breathing into your lungs by themselves, but since we have to live and work in the real world, there are other considerations such as the paint, rust inhibitors, solvents, and other coatings on the welded metal which can create additional dangers.

Manufacturing is also the foundation of B.C.’s exports. In fact, approximately 50% of B.C.’s exports are manufactured goods, with key markets including the U.S., China, Japan, South Korea, the Netherlands, and Australia.

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There are nearly 20,000 manufacturing businesses in B.C., many with decades-long legacies of excellence and international reach. Manufacturing contributes approximately $18 billion to B.C.’s gross domestic product (GDP) each year and accounts for over 6% of B.C.’s total GDP.

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Full facewelding Respirator

Welders understand that the fumes and gases produced from their work can lead to serious illness. The danger and amount of exposure to the welders depend on the type of work being done, the rod, filler metals, base metals, coatings, contaminants, as well as the amount of ventilation and respiration protection.

Beyond basic protection, like the N95 masks for simple iron or steel welding, it's crucial to up the ante for more hazardous materials. A study by Rafiee et al. (2021) underlines this, showing that respirators beyond the N95 standard significantly reduce metal particle inhalation. This reveals the crucial need for selecting the right respirator for the job, as it can make a substantial difference in your protection level.

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Especially for intense tasks like arc welding, which generates more harmful fumes, opting for advanced respirators such as the 3M 2097 Particulate Mold Filter P100 becomes essential. These not only absorb more fumes and organic vapors but also ensure that you're filtering out the smallest of harmful particles. Remember, the right fit and the right filter are key to keeping those welding fumes at bay.

In the end, every site contains its own hazards, as well as the best solutions for keeping welders and other workers in the area safe. If you have questions about the best protection from welding fumes and gases, feel free to give us a call or visit us online at pksafety.com.

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In addition to the direct jobs created by manufacturing, the sector supports a wide range of service areas including maintenance and repair, transportation and logistics, engineering, accounting, legal assistance, and more.

In collaboration with over 50 partners including industry associations, manufacturing businesses, Indigenous organizations, and government departments, the Manufacturing Action Plan has been developed to address the sector’s critical needs and positively impact workers province-wide.

Manufacturing is also a significant employment driver. The sector sustains approximately 170,000 jobs and B.C.’s Labour Market Outlook projects over 50,000 new job openings in manufacturing over the next decade.

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Once you start arc welding, the ozone created by the electrical arc produces fumes that require a more robust system of respiratory protection. Since the face shields worn to protect from infrared restrict the type of respirator and cartridge or filter that can be used, many welders prefer soft P100 filters like the 3M 2097 Particulate Mold Filter P100 because they have a layer of charcoal to absorb fumes and organic vapors and also can block far more of the particles carried on the air. The 2097s can be worn on the 3M 6000 Series half-face masks or the 3M 7500 Series which is made of soft silicon and is more comfortable when worn for long periods of time.

With proper precaution, the amount of gas and vapor can be eliminated, or at least reduced to a high degree. Ventilation is always an essential control option. Whether you are ventilating the entire area or can drill down to a very specific confined space, replacing dirty air with clean is often the first go-to procedure. Many shops require ventilation that meets UL specifications such as the RamFan UB20 with ducting.

Another option is respiratory protection. Fumes produced by basic welding of iron or steel can often be blocked by wearing a simple N95 mask such as the 3M 8212 N95 Welding Particulate Respirator or as a step up, an N99 mask such as the Moldex Premium Disposable Welding Respirator. Both of these have exhalation valves to keep the mask cool. However, these types of disposable masks are only good for simple welding. The 8233 n100 mask is for those who want the highest rated by NIOSH filter efficiency in a mask. It is approved for lead abatement, metal fumes produced from welding, certain radioactive particulate material, and non-oil containing mists.

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Sources: Rafiee, A., Laskar, I., & Quémerais, B. (2021). Investigating the field effectiveness of respirators against metal particle exposure in various workplaces: a systematic review. Reviews on Environmental Health, 37, 201 - 210.

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British Columbia’s vibrant manufacturing sector is a key economic driver in the province. British Columbia has a long and proud heritage of producing a diverse array of high-quality, innovative goods that not only serve the needs of local communities, but are also in demand globally.

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