Fuel spills present significant hazards in industrial settings, requiring swift action to prevent environmental damage, maintain safety and comply with applicable regulations.

Now, let’s look at some common kits that machine shops and manufacturing plants might need and what items they should contain, according to Legal Beagle and spill-cleanup professionals.

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MCR Safety details the updates to the ANSI/ISEA 105 PPE marking update which addresses the classification and testing of hand protection related to chemical and industrial applications.

If a hazardous spill occurs, workplace safety officials realize the kits can hold the line between a temporary crisis and a costly and perhaps even deadly disaster, providing tools to help clean up spills of toxic and corrosive chemicals.

When it comes to evaluating the protection levels of work gloves, two major industry standards are recognized worldwide: ANSI/ISEA 105-2016 and EN 388:2016.

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2. How big is your facility? The breadth of the shop floor will help you determine how many kits you should have on hand. The closer the kit is to the locations where chemicals or other hazardous materials are regularly used, the more quickly you can stop the spread of a spill. As each kit’s contents typically can be used only once, you’ll need at least two kits, Ketchum advises.

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In OSHA parlance, two characteristics define incidental spills: “limited in quantity and posing no significant safety or health hazard to workers in the immediate area.”

1. Are you meeting OSHA Hazard Communication requirements for your shop floor? You need to be sure that you’re labeling chemicals and providing proper signage. That will help avoid a spill by prompting your workers to be cautious, and if one does happen, it will help manage the situation by providing the response team with information it will need for cleanup.

UPDATED on Oct. 24, 2024 Most of the time, manufacturers and machine shops won’t even consider buying equipment they don’t expect to use.

Whatever types of kits your plant stocks, safety experts recommend making all workers aware of the chemicals in use and keeping them informed of any changes regarding the use of hazardous materials.

If your plant relies on large batteries to run any equipment, you will want to have battery acid spill kits to manage dangerous corrosive acid leaks or spills.

I’m the Regional Safety Consultant with MSC for the West.  We can definitely help with training classes. How many people would be attending? Please email me so we can discuss options. My email is Damon.cassell@mscdirect.com.  Thanks.

4. Who will be on your response team? Have they completed HAZWOPER training? You will need to select and train a team to respond to any spill defined as an “emergency” by OSHA. Its hazardous waste operations rule requires certifications for team members who respond to emergency spills—up to 40 hours of initial training and an annual training refresher. You might choose to have these team members be your spill responders even if an accident is incidental and you have detailed your plans in your hazard communications.

The Occupational Safety and Health Administration standard that applies is 1910.120, Hazardous Waste Operations and Emergency Response (HAZWOPER).

What is the law on how much are worker allowed to clean up before calling 911. Like sulifatic acid, liquid sulfate, and soduim hydrogen.

But beyond that, “each plant needs to carefully review and determine whether or not the included PPE will provide adequate protection for spill responders from the specific types of liquids they will encounter,” a white paper from New Pig points out.

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“You may be asking yourself if your job site even needs to meet OSHA regulations for hazardous materials,” writes Dan Ketchum for LegalBeagle.com. “If the site contains any material that requires a safety data sheet (SDS) or, really, any liquid that is capable of harming a person or the environment, the answer is a short and resounding yes.”

Spill kits and other emergency gear are the rare exceptions, items that purchasers hope will never be needed but can’t risk going without.

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Procedures for handling spills should also be clear to everyone. HazCom awareness training and straightforward safety policies should help workers quickly determine whether a spill is incidental or requires an emergency response, experts say. That approach can help avoid costly downtime while maintaining safety best practices.

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While mercury might be a rare concern for some plants, breathing in the vapor can be deadly. If the risk of exposure exists in your plant, you need a special kit.

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Uncontained hazardous substances that are “toxic, flammable or corrosive can cause fires, explosions and pollution of air, water and land,” the agency warns in a pamphlet outlining the rule’s requirements. “Unless hazardous substances are properly treated, stored or disposed of, they will continue to do great harm to living things that contact them.”

Vanessa Jo Roberts is a veteran B2B journalist with more than 25 years of experience writing about businesses and technological advancements—and the people that bring both to life.

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Not every spill will rise to the level of an emergency as defined by OSHA, but safety experts agree that spill kits are a useful step toward compliance with the agency’s rules governing both cleanup and protection of workers from hazardous materials.

I am the Director of OPS for the Chabot Space & Science Center, NASA Ames Visitor Center located at 10000 Skyline Blvd, Oakland, CA., 94619.  We have a 300 gallon Above Ground Diesel Tank located in our Pumphouse several hundred feet from our main building.  Are there any local Spill Kit classes that you can suggest?  Thanks for your time.

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I'm working with the Town of Tangier (Tangier Island, VA) fuel dock with bringing their spill prevention and response facities up to date.  They currently have a boom for containing any spills into the water but do not have a spill kit for other events.  I would like to speak with a subject matter expert on specifing the appropriate spill kit.  My cell number is 727-509-0960 and e-mail is leo@redbeardes.com

3. What volumes of chemicals are on site? This information is critical. It lets you identify the capacity and size of the absorbent you will want to stock and will indicate other items with which you can beef up your spill kit to meet specific needs.

There are a variety of spill kits on the market —and we’ll provide details on some of the common types. But first, you’ll want to evaluate a couple of other key items in your facility that will help you select and customize your kits.

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Metalworking and manufacturing plants are not medical facilities. Even so, the chance of an injury involving bloodborne pathogens or other bodily fluids does exist. Because of that, manufacturing plants might want to stock biohazard spill kits.

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Many spill kits do not contain any personal protective equipment. Why? Not every manufacturer or metalworking shop uses dangerous chemicals. For that reason, you might need to add items to your kits.

Not only do some of those rules mandate the equipment often contained in kits but stocking them can also demonstrate an effort to comply with the agency’s mandate that businesses offer a hazard-free workplace for employees.

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While spill kits aren’t specifically required by the U.S. Occupational Safety and Health Administration, stocking them may help businesses to comply with the workplace safety agency’s myriad rules governing hazardous material handling, cleanup and accident prevention, says equipment supplier New Pig.

An emergency spill requiring compliance with HAZWOPER and necessitating the use of specified equipment, as well as containment and cleanup procedures by trained teams, involves the uncontrolled release of a hazardous substance.

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