🗨️ Although doing this way takes a couple more seconds, but it is essential for the safety of your team members and warehouse.

Understanding this will help us become better drivers. Those who are managers/supervisors will learn what to focus on when training new drivers or giving refresher inductions to their team members.

As with anything else, these training materials should be reviewed, updated, and changed regularly to accommodate the changing needs of a business and to comply with WHS standards.

𝗡𝗼𝘁𝗲: Managers and Supervisors need to train their team members on how to do the "above activities" correctly to ensure they understand and comply.

Testing and tagging is a procedure where items are first tested, usually through a visual check or a physical inspection.

I want to thank the following website where I got the aspirations for writing these tips that I have covered in this article.

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More often than not, these issues are ignored until they become big or some safety incidents happen - which as the saying goes "It's too late now".

You'll need to use 2 filters for the PAPR to function properly because the motor would suck in air from both openings. This is why the MB-90 PAPR does not come with its own filter port caps.

🟢 This allows you to separate points of contact between the two and therefore reducing the likelihood of incidents by being nearby.

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Forklift operations are an essential part of the Warehousing Operations for a business. Therefore, due diligence and improved safety systems must be in place to protect the following

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Therefore Managers and Supervisors need to keep tabs on the maintenance and service schedules to ensure they run smoothly and at optimum levels.

This is to ensure they have a clear understanding of the safety guidelines and help reduce workplace accidents that occur in this industry.

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Alternatively, if there is a dedicated cleaning team onsite, they should be regularly cleaning the floors and getting rid of these things such as plastics, broken pallets, wooden pieces etc.

🟢 Having proper signage, markings, and safety notices/boards in place throughout the warehouse or a distribution centre, showing clear instructions on what to do and what not to do.

Our exchange policy ensures your safety gear meets your standards, offering hassle-free exchanges within 30 days while maintaining strict quality control for your protection.

Once the prestart checks are completed, the operator then should put the key in to start the machine and conduct post-start safety checks.

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One of the best ways to keep on top of things is to “Clean as you go”. If you see something pick it up and put it in the nearest rubbish bin.

Managers and Supervisors should not take any unnecessary risks to get the job done, rather wait for appropriate machinery for the job and then proceed.

If you've worked in warehousing operations, you might have seen people taking shortcuts to save themselves a few seconds. They take a risk by either walking under a forklift or standing too close to it while it is in operation.

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When driving in reverse, forklift operators should follow these safety guidelines to protect people, machines, and property around them:

The standard harness and carry equipment that comes with the MB-90 PAPR are not compatible with a MOLLE system, however, we do sell a custom MOLLE pouch for the MB-90 PAPR (Click here for the product page).

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By doing these simple yet effective prestarts and post-start safety checks, you are helping in ensuring a safe workplace for everyone.

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They forget to realise that only the truck is very powerful but also the load they are carrying can crush them in a matter of seconds.

→ After the training session, engage all the members of the team through a series of questions and explain any knowledge gap they may have.

This helps in ensuring safety for all personnel on-site and warehouse property and therefore reducing the likelihood of potential harm to people and property.

🟦 They are clear on what actions to take without being paralysed out of fear (amygdala hijack happens in such stressful situations)

After you're done with your forklift whether you are going for a break or signing off from the shift, it is important to park the truck correctly.

Team members should do their best to remove unwanted pallets, types of machinery such as sweepers, trolleys etc from the areas where forklift traffic is high.

Now we will touch on lightning and cleaning practices and how they can help in improving work health, safety, and productivity.

This not only reduces potential safety incidents but also helps streamline operations, which in turn results in increased productivity.

It will also help you protect valuable resources, assets, reduce incidents, improve the overall operations and warehouse safety.

This helps prevent accidents and ensure people go home safely. Also, it saves time, money and helps in building a good safety culture in the team.

🢥 https://www.safework.nsw.gov.au/licences-and-registrations/licences/high-risk-work-licences/hrw-accordions/forklift-licences

To minimise these accidents and incidents, I've shared some practical tips to raise awareness on these issues and to help you improve your warehousing operations.

Before you lift any worker, an approved work cage (platform) must be attached to the forklift truck, following all the safety instructions.

It is, therefore, essential to inform all the people working on a warehouse floor about the power of these trucks, and the damage they can do.

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They are very powerful machines and can cause serious damage to people, property, and other types of machinery if treated in the wrong manner.

Even if the operator has both training and a license, they should have authorisation from management (A team leader, supervisor, or a manager) before operating any of the forklifts.

Now that you have a better understanding of the reasons WHY an operator may not be able to see or notice you, it is time to discuss the next part, education, and training.

If you focus on these three key elements, it will have a direct impact on minimising harm to property, people and vital resources.

A simple way to reduce accidents and harm to your team members is by designing good traffic routes both for pedestrians and machines throughout your warehouse/DC.

PAPRKit

Before the operator turns on the forklift machine, it should be checked for key safety areas, by doing a visual inspection. This can include things such as:

➖ Machines won't operate when they pass the safety threshold. This could be achieved by using access software that comes with certain forklifts such as Crown

🔳 When the load is lowered, the tip of the forks should be titled a little backward to prevent the load from falling/slipping forward

⚠️ To reduce the likelihood of accidents and safety incidents, forklift operators should use (beep 🔊) their horns and slow their speed when they are in the following areas:

🟢 Deliver regular pieces of training using videos, case studies, slides or any other visual format that easily delivers the message.

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This helps in not only making their life easier but also reducing traffic congestion in the warehouse and helping build a safety-focused team culture.

Having the right kind of trucks is essential to productive warehousing operations and making the most out of these machines.

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My MB-90 PAPR didn't come with its own filter port caps. Is that intentional or did you guys miss it while packing my order?

This not only saves everyone’s time but also helps in making the workplace a lot safer for everyone as there is less congestion.

I remember having worked at a DC where the area for loading and unloading was uneven, inclined and very risky, prone to accidents.

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(𝟭) When doing 𝗶𝗻𝗱𝘂𝗰𝘁𝗶𝗼𝗻𝘀, 𝘁𝗿𝗮𝗶𝗻𝗶𝗻𝗴, 𝗮𝗻𝗱 𝗿𝗲𝗳𝗿𝗲𝘀𝗵𝗲𝗿 𝘁𝗿𝗮𝗶𝗻𝗶𝗻𝗴 for your team members, make sure these issues are shown to them in a visual format such as videos, pictures etc.

Ideally, the warehouse/distribution centre floors should be as flat as possible and free from the obstacles listed above.

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The MB-90 PAPR utilizes a cutting-edge blower unit to deliver a consistent airflow of 90 liters per minute, creating a positive pressure environment within your facepiece. This innovative powered air-purifying respirator approach significantly enhances protection compared to traditional negative pressure air purifying respirators.

Using the above safety guidelines will ensure safe operations and will save valuable time and resources for your business.

Combining these two approaches will ensure they develop a very good understanding of risks and hazards associated with forklift operations.

One of the ways to prevent safety accidents from happening is by training forklift operators on proper ways of lifting and carrying loads in the warehouse or distribution centres (DC).

PAPRmask

This is essential to maintain a safe workspace for everyone involved in running the floor operations from pickers, packers, store persons, to cleaners and management staff.

🔲 It allows the operator to inform other workers of their presence and communicate through sound where they are operating.

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Invest in the MB-90 PAPR system for unparalleled safety in respiratory protection. Whether you need a powered air purifying respirator for welding, healthcare procedures, or operations in environments with airborne hazards, our PAPR respirator delivers the performance and reliability you demand.

The management team needs to put a system in place that helps in educating and training employees around forklift safety.

→ This may seem like a waste of time and money to some, but in the long run, it will do wonder for your warehouse and employee safety.

🔲 Slowing down at intersections, exit and entry points, rough surfaces, slopes and ramps, and near high pedestrian activities zone

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Management should put serious efforts to train all of their warehouse floor staff, especially forklift operators on what to do if an emergency occurs.

𝗡𝗼𝘁𝗲: Once a machine or a tool is tagged out, no one should operate it until it is fixed and the tag is removed by the technician.

I recommend taking the following two approaches to better educate your staff and help make your workplace safe for everyone.

🔲 Using case studies, simulations, videos, presentation slides and hypothetical situations and then teaching the drivers on how they should handle such situations.

PAPRfit testing requirements

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🟥 𝗕𝗹𝗶𝗻𝗱 𝘀𝗽𝗼𝘁𝘀 in areas such as corners, exits, staging area, big loads, narrow aisles etc - all these things affect the vision of the operator

🔳 It should be close to the ground (floor) but a few cms raised so that it does not get caught up with the items on the floor such as plastic, broken pallet pieces etc

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This is good because when our fear of fight or flight response is activated, we want to get out of the situation as quickly as possible (in this case from Forklift).

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🟢 Taking employees on a visual walk and explaining different aspects of safety around forklifts. Answering any questions, they may have during these safety walks.

Remember, when it comes to respiratory protection, a powered air purifying respirator like the MB-90 PAPR system offers a superior level of safety and comfort. Make the smart choice for your respiratory safety needs.

It helps in ensuring the safety of people and property, as faulty forklifts can lead to accidents and incidents, that can be simply avoided by keeping an eye on this.

Perfect for industrial settings, first responders, and heavy industry professionals requiring a higher level of protection and a higher assigned protection factor (APF).

🟢 A good option would be to bring experts who specialise in warehouse design and workplace safety. The two goes hand in hand.

Much like driving cars, forklift operators should be trained on defensive driving, allowing them to be safer and better drivers.

You might not know this, but overturning and tipping over is one of the biggest risks for forklift operators. In worst cases, it has led to the death of the warehouse workers.

🟢 By utilising the knowledge of these people, you ensure you are investing to improve workplace safety and give assurance to your employees to feel safe when on site.